600880 Tyco Electronics, 600880 Datasheet - Page 83

• Manufacturer Part Number: 600880
• Description: Connector Accessories Hand Tool Left Die Set
• Manufacturer: Tyco Electronics
• Type: Die Setr

General Application
Guidelines
To assist you in obtaining
the optimum COPALUM
insulation piercing crimp
termination for solid copper,
solid aluminum and strand-
ed copper in the same wire
barrel, the following guide-
lines regarding size, num-
ber and total CMA of con-
ductors being terminated
are recommended:
Test Results of Insulation
Piercing Crimp Terminations
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Magnet Wire Terminals and Termination Systems
COPALUM Terminals and Splices
(For Solid and Stranded Aluminum or Copper Wire)
1. A maximum of 10 equal
2. Four rectangular wires
3. When crimping different
4. To use parallel splices
Current Cycling — 100 cycles
@ 35 amperes, AC; each cycle
consisting of 15 min. “on cur-
rent” and 15 min. “off current”
Thermal Shock — 0.5 hr. @
+150°C and 0.17 hr. in ice
water per cycle; 5 amperes, DC
Technical Documents
Product Specification —
108-13013
Application Specification —
114-02121
with round magnet wire,
the CMA of the lead wire
should be less than the
size round wires, or a
maximum of 6 equal
square wires may be
crimped without insula-
tion removal.
(where T
rectangular wires (where
T
crimped without insula-
tion removal.
size solid conductors,
size should not vary by
more than 1 wire gauge,
and preferably by no
more than 1/2 wire
gauge.
1/4W) may be
3.5
3.0
2.5
2.0
INITIAL
Typical Millivolt Drop (Current Cycling/Thermal Shock) Performance
1/4W) or 2
CURRENT
Dimensions are shown for
reference purposes only.
Specifications subject to change.
CYCLING
AFTER
AFTER 5
CYCLES
5. To use a butt splice
6. In a solid (or combina-
7. Due to the closed barrel,
Products Tested —
COPALUM parallel splices,
wire size 8 AWG [8 mm
using two 14 AWG [2 mm
solid aluminum conductors
(unstripped) and one 14 AWG
[2 mm
SHOCK
Test Reports —
110-13506 — Copper lead wire
502-1084 — COPALUM butt
sum of the magnet wire
CMA, and the total num-
ber of conductors (lead
and magnet) must be
less than six.
when the lead wire CMA
is
net wire CMA.
tion of solids) aluminum
and stranded copper
application, the maxi-
mum amount of CMA fill
for the copper conductor
should not exceed 40%
of the total CMA being
crimped.
it may not be possible
for a particular CMA
loading to fit in the nor-
mally recommended
2
] stranded copper wire
the combined mag-
AFTER 10
CYCLES
SHOCK
AVG. INDIVIDUAL CONNECTOR READINGS
to aluminum
magnet wire in a
COPALUM paral-
lel splice
splice perfor-
mance in several
copper lead wire
to copper magnet
wire combina-
tions
MAX. INDIVIDUAL CONNECTOR READINGS
MIN. INDIVIDUAL CONNECTOR READINGS
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
AFTER 15
2
CYCLES
]
SHOCK
2
]
(Continued)
8. For applications using
Warning: Not approved for
reconnection of residential
aluminum branch circuit
wiring. (Refer to Catalog
82205.)
conductor (stripped). Graph
curves represent individual
conductor readings.
AFTER 20
502-1085 — Performance
CYCLES
SHOCK
connector. In instances
where 7 or more equal
round conductors or a
combination of solid alu-
minum and stranded
copper is used, and the
total CMA is at least 50%
of the maximum CMA of
the next larger size con-
nector, this larger size
connector may be used.
wire combinations not
covered by guidelines
above, consult
Tyco Electronics
Engineering.
301430114
www.tycoelectronics.com
AFTER 25
CYCLES
SHOCK
comparison:
COPALUM butt
splice vs. brazing
process
Catalog 82221
Revised 10-02
83