600880 Tyco Electronics, 600880 Datasheet - Page 43

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600880

Manufacturer Part Number
600880
Description
Connector Accessories Hand Tool Left Die Set
Manufacturer
Tyco Electronics
Type
Die Setr
Datasheet
Application Tooling for
MAG-MATE Terminals
Rotary Index Table
Product Facts
High-volume rates, up to
600 assemblies per hour
Handles Standard and Mini
MAG-MATE terminals
through interchangeable
insertion modules
Load-while-run feature
increases productivity
Fast, simple machine setup
and changeover
Versions to handle in-line,
radial, and linear/angularly
opposed cavities
Easy programming through
hand-held keypad/display
Up to 30 insertion
sequences stored in
EEPROM memory
Options include
Continuity test station
Bend station
Dual MAG-MATE
modules
X- or Y-axis travel
Auto-change single/dual
insertion modules
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Magnet Wire Terminals and Termination Systems
MAG-MATE and SIAMEZE Application Tooling
The Rotary Index Table is a
semiautomatic machine that
automatically positions fixtured coils,
bobbins, and field assemblies for
insertion of MAG-MATE terminals. The
table is used with MPT-5 insertion
modules, which mount vertically above
the table and insert terminals fed from a
reel. Modules which are not included as
part of the base machine, are available
for the entire MAG-MATE line, including
Standard and Mini MAG-MATE,
SIAMEZE and Lead Lok products.
In operation, the operator places the
coil/bobbin/field assembly on the
worktable and cycles the machine. The
table rotates 90˚ or 180˚ to position the
assembly under the insertion module for
processing. As each terminal is
inserted, the machine automatically
indexes to the next insertion position.
While this assembly is being processed,
the operator can remove the assembly
processed during the previous cycle
and load a new coil/bobbin/field
assembly. This load-while-run feature
helps maximize productivity. Assembly
rates of up to 600 coils per hour (at six
terminations per coil) are possible with dual
insertion.
A hand-held operator’s terminal contains a
keypad and easy-to-read LCD display to
allow quick, easy programming of machine
functions, including insertion sequences.
Up to 30 programs (insertion sequences)
can be stored in the EEPROM internal
memory.
The machine is available with any
combination of one or two MPT-5 insertion
modules that are fixed or indexing, with or
without a rotating fixture for axial insertion.
One version allows indexing only in the Y
axis for processing in-line cavities. The
other includes a rotary fixture that allows
the coil/bobbin/field assembly to be rotated
to process cavities radially or
linear/angularly opposed.
Besides its fast production rates, the rotary
Dimensions are shown for
reference purposes only.
Specifications subject to change.
table is also designed to enhance
productivity through reliability and easy
setup. The number of adjustments required
for normal operation has been minimized,
while the procedure for product
changeovers takes only a few minutes. The
result is a machine with little downtime.
Options include a continuity test station, a
bend station that bends terminals up to 90˚
after insertion, dual modules that insert two
identical or different terminals
simultaneously, and
X-axis travel.
Cost savings and productivity are
enhanced with Tyco Electronics Field
Engineering Service, which provides
complete setup and installation assistance,
operating and maintenance training, and
continuing rapid response through the Toll-
Free Technical Support Center at 1-800-
522-6752.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
(Continued)
www.tycoelectronics.com
Catalog 82221
Revised 10-02
43

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