600880 Tyco Electronics, 600880 Datasheet - Page 48

• Manufacturer Part Number: 600880
• Description: Connector Accessories Hand Tool Left Die Set
• Manufacturer: Tyco Electronics
• Type: Die Setr

48
General Application Guidelines
To assist you in obtaining the optimum AMPLIVAR
termination, the following guidelines are recommended:
1. All magnet wires must be
2. Wire barrels are
3. The ratio of magnet wire
4. The sum of the circular
5. The sum of the diameters
Technical Documents
Application Specifications describe requirements for using the
product in its intended application and or crimping information.
They are intended for the Packaging and Design Engineer and the
Machine Setup Person.
114-2002
114-2003
114-2005
placed in the bottom of
the wire barrel before
crimping. If lead wire is to
be crimped in the same
termination, it should be
placed on top of the
magnet wires.
designed to accept a
maximum of three
insulated magnet wires
plus stranded lead wires.
diameters crimped in any
wire barrel should not
exceed 2:1. This ratio is
approximately a range
from the largest to the
smallest magnet wire of
six sizes.
mil area (CMA) of the
magnet wires and any
lead wires should not
exceed the capacity of
the splice.
of the individual magnet
wires plus twice the
terminal stock thickness
must be equal to or less
than the crimp width.
AMPLIVAR 7-
Serration Pigtail
Splices
AMPLIVAR 9-
Serration Pigtail
Splices
AMPLIVAR
Subminiature Thru
Splices
Dimensions are in inches and
Dimensions are in inches and
millimeters unless otherwise
millimeters unless otherwise
specified. Values in brackets
specified. Values in brackets
are metric equivalents.
are metric equivalents.
Magnet Wire Terminals and Termination Systems
AMPLIVAR Splices
6. Magnet wire of 26 AWG
7. Magnet wire of 20 AWG
8. When aluminum magnet
9. Consult Tyco Electronics
114-2006
114-2009
114-2016
[0.40 mm] or smaller
should be used with
7-serration splices having
“shallow serrations,” and
magnet wire of 28 AWG
[0.32 mm] or smaller
should be used with
9-serration splices having
“shallow serrations” (part
numbers identified with
asterisk [*] are in the
tabular data on the
following technical
pages).
[0.81 mm] or larger
having an insulation
thickness heavier than
“single film coated,”
should not be used with
splices having “shallow
serrations” (those part
numbers marked with an
asterisk [*] in the tabular
data on the following
technical pages).
wire is used, splices and
terminals must be tin
plated.
for splice and terminal
selection and
recommendations for
all non-standard
applications.
AMPLIVAR
Subminiature Pigtail
Splices
AMPLIVAR 5-
Serration Thru
Splices
AMPLIVAR
Miniature Pigtail
Splices
Dimensions are shown for
Dimensions are shown for
reference purposes only.
reference purposes only.
Specifications subject to change.
Specifications subject to change.
(Continued)
Suggested Splice Selection Procedure
Use the following guide to help you to determine the proper
splice for your application:
1. Use 9-serration splices,
2. Use 9-serration splices
3. Use splices identified
4. Calculate the total CMA
Example:
Selection of a Pigtail Splice to terminate the following wires:
One 28 AWG [0.32 mm] copper magnet wire.
One 22 AWG [0.64 mm] aluminum magnet wire.
One 18 AWG [0.8–0.9 mm
Calculate the total CMA (Procedure 4):
28 AWG [0.32 mm] coated magnet wire
22 AWG [0.64 mm] coated magnet wire
18 AWG [0.8–0.9 mm
Total
Calculate the sum of the magnet wire diameters (Procedure 5):
28 AWG [0.32 mm] coated magnet wire
22 AWG [0.64 mm] coated magnet wire
Total
Select a terminal for trial calculations. Splice No. 62305-2,
page 49 (Procedure 6):
CMA range
Stock thickness
Crimp width
9-serration, tin plated for aluminum magnet wire (Procedure 1).
Splice identified with asterisk [*] for 28 AWG [0.32 mm]
(Procedure 3).
Calculate the sum of the magnet wire diameters plus two splice
stock thicknesses (Procedure 7):
.0402 + (.016 x 2) = .0722
[1.02 + (0.41 x 2) = 1.84
.0722 [1.84] is less than the splice crimp width of .110 [2.79];
therefore, Part No. 62305-2 may be used.
tin plated when
terminating aluminum
magnet wire or
combinations with
aluminum magnet wire.
for hermetic and severe
environment applications.
with an asterisk [*] when
terminating 7-serration
26 AWG [0.40 mm]
or smaller wires and
9-serration 28 AWG [0.32
mm] or smaller wires.
of the magnet wires plus
any lead wires to be
terminated. Always use
the coated magnet wire
for CMA (see pages
94–96).
Technical Support
Technical Support
USA: 1-800-522-6752
USA: 1-800-522-6752
Canada: 1-905-475-6222
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Mexico: 01-800-733-8926
2
] stranded lead wire
2
] 19-strand copper lead wire.
5. Calculate the total
6. Select a splice for trial
7. Calculate the sum of the
magnet wire diameters
(see pages 94 and 95).
calculations. It should
have the proper CMA
range. Plating finish
should be considered at
this time.
magnet wire diameters
plus two splice stock
thicknesses. If this total is
less than the crimp width
of the splice selected, it
may be used. If the total
is greater than the crimp
width, a splice with a
greater crimp width must
be selected. Consult
Tyco Electronics for
special wide tooling
recommendations.
www.tycoelectronics.com
www.tycoelectronics.com
Catalog 82221
= 185 CMA
= 708 CMA
= 1608 CMA
= 2501 CMA
= .0136 [0.35]
= .0266 [0.68]
= .0402 [1.03]
= 600–3000
= .016 [0.41]
= .110 [2.79]
Revised 10-02