600880 Tyco Electronics, 600880 Datasheet
600880
Related parts for 600880
600880 Summary of contents
Page 1
... Available in loose piece form for hand tool insertions Varnish resist tab terminals are available for special applications Tyco Electronics offers a full High speed, fully automated selection of AMP Standard integrated systems provide MAG-MATE Insulation uniform terminations Displacement Crimp (IDC) ...
Page 2
... Tyco Electronics will provide design and mold engineering resources to manufacture any specifically designed MAG-MATE cavity housing. ...
Page 3
... Plastic Cavity Production must be in accordance with Tyco Electronics Application Specifications. Consulting Tyco Electronics is required for design in. Cavity Slot for Wire The width has accordance with the wire size (see Application Specification). Magnet Wire The magnet wire is positioned in the “ ...
Page 4
... Engineer. 108-2012 Standard .187and .300 MAG-MATE Terminals 108-2053 Standard .500 Box MAG-MATE Terminals 108-1484 Slim Line MAG-MATE Terminals 108-2016 Mini MAG-MATE Terminals Note: For all applications, Tyco Electronics recommends that samples of the magnet wire to be used be submitted for engineering evaluation. www.tycoelectronics.com ...
Page 5
... Finish is tin over nickel plated brass. 8 Deep Poke-In design for enhanced lead wire retention. Special cavity design required. Contact Tyco Electronics Engineering for details. * Recognized under the Component Program of Underwriters Laboratories, Inc. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. ...
Page 6
... Enhanced anti-overstress behind Poke-In feature for severe applications. Part does not accept lead wires. 4 Strain relief slot for high vibration applications. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. * Recognized under the Component Program of Underwriters Laboratories, Inc. .505 .505 [12 ...
Page 7
... Deeper poke-in. Special cavity detail required. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. * Recognized under the Component Program of Underwriters Laboratories, Inc. Note: All tab terminals accept stranded, fused stranded or solid lead wire. ...
Page 8
... Box Standard IDC 1 Two magnet wires may be terminated in the same terminal lower slot if diameters are equal. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 8 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents ...
Page 9
... Single magnet wire only; 22 AWG [0.64 mm] or larger. 3 Stranded, fused stranded or solid lead wire. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. ...
Page 10
Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 187 Box F-Crimp Terminals Material Tin plated brass .187 [4.75] Series Box Typical Cavity Size 1 (See page 2) Copper Magnet Wire Range Type AWG 33-31 0.18-0.23 30-28 0.25-0.32 A 187 ...
Page 11
... Single magnet wire only. 3 Reverse reeled version of -1. 4 Finish is tin over nickel plated brass. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. A 187 Box Tab Terminals Material Tin plated brass, except when noted Typical Cavity Size 1 (See page 2) ...
Page 12
Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 300 Box Tab Terminals Material Tin plated brass Typical Cavity Size 2 (See page 2) .300 [7.62] .135 [3.43] Copper Magnet Wire Range Type AWG 0.79 300 Box ...
Page 13
... Single magnet wire only; 22 AWG [0.64 mm] or larger. 3 Reverse reeled version of -1. 4 Poke-In feature accepts 20-18 AWG [0.5-0.8 mm † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) L ...
Page 14
... Diode Offset- R.H. Diode Offset- L.H. 1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. Pin I/O Terminals Material .060 [1.52] Tin plated brass ...
Page 15
... Two magnet wires may be terminated in the same terminal slot if diameters are equal. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. Note: .110 [ 2.79] Tab Terminals mate with compatible FASTON receptacles. Request AMP Catalog 82004. ...
Page 16
... After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating receptacle is disconnected. 6 Strain relief slot for high vibration applications. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 16 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents ...
Page 17
... Note: .187 [4.75] Tab Terminals * Recognized under the Component Program of Underwriters Laboratories, Inc. mate with compatible FASTON † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. receptacles. Request AMP Catalog 82004. Dimensions are in inches and millimeters unless otherwise specified ...
Page 18
... FASTON 6 Splice free reeling. receptacles. Request AMP Catalog † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 82004. 18 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. ...
Page 19
... Varnish resist coating. 5 Strain relief slot for high vibration applications. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) ...
Page 20
... Special key hole wire slot block. 9 Special wide neck design. 10 Material is unplated brass. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. * Recognized under the Component Program of Chart continued on next page Technical Support www.tycoelectronics.com USA: 1-800-522-6752 Canada: 1-905-475-6222 ...
Page 21
... Varnish resist coating Box-up reversed reel version of -1. 6 Box-up reeled version of -1. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) L ...
Page 22
... Technical Support reference purposes only. USA: 1-800-522-6752 Specifications subject to change. Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Catalog 82221 Revised 10-02 Typical Plastic Cavity Not for design, Tyco Electronics will supply required dimensions of cavity for each customer application. .375 [9.53] Min. .115 .270 Min. ...
Page 23
Magnet Wire Terminals and Termination Systems Magnet Wire Terminals and Termination Systems Slim Line MAG-MATE Terminals 187 Series FASTON Tab Terminals Material Tin Plated Brass Type .187 [4.75] .020 [0.51] Hole or Dimple A .187 [4.75] FASTON Tab L .135 ...
Page 24
Magnet Wire Terminals and Termination Systems Slim Line MAG-MATE Terminals Tab Terminals Material Tin Plated Brass Combination Diode Slot/Tab 1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 24 Dimensions are in inches ...
Page 25
... USA: 1-800-522-6752 Specifications subject to change. Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Catalog 82221 Revised 10-02 Typical Plastic Cavity Not for design, Tyco Electronics will supply required dimensions of cavity for each customer application. Reference Application Spec. 114-2047 Technical Documents Application Specifications describe requirements for using ...
Page 26
Magnet Wire Terminals and Termination Systems Magnet Wire Terminals and Termination Systems Mini MAG-MATE Terminals Termination Sequence Poke-In Tab Terminal Material .010 [0.25] tin plated brass Type Lead Wire Poke-In Tab Poke-In 1 Solid or overcoated stranded lead wire only. ...
Page 27
... Crimp Wire Barrel 1 Wire and insulation barrel reversed so lead wire exits over magnet wire termination area. These part numbers are available upon special request; contact Tyco Electronics Engineering for details. † A Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents ...
Page 28
... AWG [0.56- 2.03 mm] magnet wire Excess magnet wire is automatically trimmed during the termination process Available in strip form for semi-automatic or fully Tyco Electronics offers a full automatic insertions selection of AMP SIAMEZE Loose piece terminals insulation displacement available for hand tool (IDC) terminals for insertions ...
Page 29
... Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Typical Plastic Cavity — Pockets Note: SIAMEZE typical plastic cavities are not for design; Tyco Electronics will supply required dimensions of cavity for each customer application. Plastic cavities, designed to Tyco Electronics specifications, may be molded as part of the coil ...
Page 30
Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Typical Plastic Cavity — Pockets (Continued) Cavity Part Number 1601432 Cavity Part Number 1601435 Cavity Part Number 1601438 Cavity Part Number 1601462 * Minimum dimension with Lead Lok slot. 30 Dimensions are ...
Page 31
... Plastic Cavity Production has accordance with Tyco Electronics specifications (for cavity drawing numbers see tables). Consulting Tyco Electronics is required for design in. Cavity Slot for Wire The width has accordance with the wire size (see cavity drawings). Magnet Wire The magnet wire is positioned in “ ...
Page 32
... Finish is Post Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). 6 Lead wire may be stranded, solid or bonded with 105°C PVC insulation. Contact Tyco Electronics Engineering when using other types of insulation. 7 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447. ...
Page 33
... SIAMEZE insulation displacement terminals. After the one-step insertion of AMP SIAMEZE wire-to- wire terminals into Tyco Electronics specified plastic cavities, the application is ready for the secondary lead wire attachment. The lead wire is manually positioned over the magnet wire terminated SIAMEZE wire-to-wire terminal ...
Page 34
... Lead Lok 1 Reverse Reeled—Consult Tyco Electronics drawing for orientation. 2 Lead wire may be stranded, solid or bonded with 105°C PVC insulation. Contact Tyco Electronics Engineering when using other types of insulation. Lead Lok Insertion Finger The Lead Lok insertion finger pushes the ...
Page 35
... Finish is Post Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). 4 Finish is Pre-Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). 6 Two magnet wires may be terminated in the same slot if diameters are equal. Dimensions are shown for Technical Support reference purposes only ...
Page 36
... Finish is Pre-Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). 3 Finish is Pre-Plated Tin (Consult Tyco Electronics drawing for specifics). 4 Finish is Pre-Plated Silver over Nickel (Consult Tyco Electronics drawing for specifics). 5 Dual Carrier Strip. 6 Two magnet wires may be terminated in the same slot if diameters are equal. ...
Page 37
... Latch 1 Reverse Reeled—Consult Tyco Electronics drawing for orientation. 2 Finish is Pre-Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). 3 Finish is Pre-Plated Tin (Consult Tyco Electronics drawing for specifics). Extra Short Tab-Does not meet UL & NEMA length requirements Carrier strip not in retention barb area as shown. ...
Page 38
... Latch 1 Reverse Reeled—Consult Tyco Electronics drawing for orientation. 2 Finish is Pre-Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). 3 Finish is Pre-Plated Tin (Consult Tyco Electronics drawing for specifics). 4 Double Carrier Strip. 5 Two magnet wires may be terminated in the same slot if diameters are equal. ...
Page 39
... Diode Slot 1 Reverse Reeled—Consult Tyco Electronics drawing for orientation. 2 Finish is Pre-Plated Tin over Copper (Consult Tyco Electronics drawing for specifics). 3 Diameter is approximate as Pin is not perfectly round. 4 Reverse Reeled Mirror Image—Consult Tyco Electronics drawing for orientation. 5 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447. ...
Page 40
... Catalog 82221 Revised 10-02 bench machine. A fixture to hold the coil assembly, which is required for bench operation, can be designed and built by Tyco Electronics or the customer. The MPT-5 uses three or four air cylinders to feed terminals from one or both reels, cut terminals from the carrier strip, and insert terminals into the cavities ...
Page 41
... Tyco Electronics offers the Holding fixture for bobbin SIAMEZE terminals and can be designed and built Lead Lok product family by Tyco Electronics or the and the MPT-5S/L customer (MAG-MATE Product Terminator) air-operated insertion machine with micro-processor control. The MPT-5S/L machine ...
Page 42
... Electric, pneumatic and de-reeling controls are available allowing for easy integration in your production line. Experienced Tyco Electronics personnel will work with the customer and the equipment manufacturer to adapt the module to their automated assembly system. This insertion tool is ...
Page 43
... X-axis travel. Cost savings and productivity are enhanced with Tyco Electronics Field Engineering Service, which provides complete setup and installation assistance, operating and maintenance training, and continuing rapid response through the Toll- Free Technical Support Center at 1-800- 522-6752 ...
Page 44
Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling The Linear Product Terminator-522 LPT-522 Linear Product was designed for intermediate to Terminator high volume applications also a very flexible platform since it can Product Facts accommodate ...
Page 45
Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling LPT-522 Linear Product Terminator (Continued) Rotary Index Insertion Process Magnet Wire Termination Machines—Cost Comparison Machine Horizontal Bench Attribute Machine (HBM) Single row bobbin Single terminal feed Applications Bottom trim ...
Page 46
... Precisely controlled crimp termination helps eliminate human error for maximum reliability Tyco Electronics offers a Splice magnet wires full selection of AMP together with stranded lead AMPLIVAR splices that are in one barrel specifically designed to ...
Page 47
Magnet Wire Terminals and Termination Systems AMPLIVAR Splices Technical Features Test Results Applicable Types of Wire — The AMPLIVAR products have Cu, Al (Solid) together or in been subjected to the following combination with stranded tests without significant millivolt lead ...
Page 48
... The sum of the diameters wire is used, splices and of the individual magnet terminals must be tin wires plus twice the plated. terminal stock thickness 9. Consult Tyco Electronics must be equal to or less for splice and terminal than the crimp width. selection and recommendations for all non-standard applications ...
Page 49
Magnet Wire Terminals and Termination Systems AMPLIVAR Splices 9 Serrations — Pigtail Type Product Facts (Plus All 7 Serration Facts) Splice length is increased on larger CMA splices for AWG/ improved performance mm 2 24-18.5 Serration depths are 0.26-0.80 varied ...
Page 50
Magnet Wire Terminals and Termination Systems AMPLIVAR Splices 7 Serrations — Thru Type Product Facts Crimp bellmouth provides retention in circular cavity slot in bobbin 0.38-1.54 *These splices are recommended for applications using wire size 26 AWG [0.40 mm] or ...
Page 51
Magnet Wire Terminals and Termination Systems AMPLIVAR Splices 5 Serrations — Pigtail Type Product Facts Serration depths are varied within the splice to give optimum electrical / mechanical performance on AWG all wire sizes 20-17 Flat bottom of ...
Page 52
... Mexico: 01-800-733-8926 Mexico: 01-800-733-8926 Catalog 82221 Revised 10-02 Product Specifications describe the product qualification test results completed by Tyco Electronics for consideration of product use in a specific application. They are intended for the Design and Product Reliability Engineer. 108-16000 — AMPLIVAR Ring Tongue Terminals 108-1718 — ...
Page 53
Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals Ring Tongue Terminals Wire Size Range 29–22 AWG [0.287–0.643 mm] Type A B Wire Size Range 23–19 AWG [0.574–0.912 mm] Type Wire Size Range 22–18 AWG [0.643–1.024 ...
Page 54
Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals Stud Retaining Terminals Wire Size Range 13–11 AWG [1.83–2.3 mm] Type Wire Range (1) 18 AWG [1.024 mm] and (1) 20.5 AWG [0.768 mm] Type 45 Wire Range (2) ...
Page 55
... A .062–.072 [1.57–1.83] Stock Thickness A .020 [0.51] B .032 [0.81] Type Varnish resist coating. † These part numbers are available upon special request, contact Tyco Electronics Engineering for details. 250 Series FASTON Tabs 1 Stock Thickness .032 [0.81] Wire Range AWG 14-12 2 Varnish resist coating. ...
Page 56
Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals 250 Series FASTON Tabs 1 (Continued) Stock Thickness .032 [0.81] 1 Mates with FASTON receptacles. See AMP Catalog 82004. 250 Series FASTON Receptacles 1 Stock Thickness .016 [0.41] 1 Mates with FASTON ...
Page 57
Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals 187 Series FASTON Flag Receptacles Stock Thickness .016 [0.41] Magnet Wire Range CMA 500-960 24-20 AWG 1500-2350 2000-4050 2000-4050 1 Standard Applicator for “G” Splice Terminator No. 356462-2. 2 Quick-Change Applicator for ...
Page 58
... Plastic Cavity Production only according to Tyco Electronics Specifications (Contact Tyco Electronics Engineering for details). For design and material selection Tyco Electronics Engineering has to be contacted before decision. The terminal is separated from the strip and placed automatic- ally into the cavity. 58 Dimensions are in inches and ...
Page 59
... High-performance electrical and mechanical contact High-impact resistance housings Assemblies accept pins from one side only to prevent reversed polarity Tyco Electronics features AMP Cluster Blocks that High-speed application of offer manufacturers of pin receptacle terminals air conditioning and with AMP automatic refrigeration products a ...
Page 60
Magnet Wire Terminals and Termination Systems Cluster Blocks .090 [2.29] Pin Size (Lead Wire) Housings .530 Dia. [13.46] .229 .090 .001 0.03 [5.82] [2.29 ] .459 Pin Dia. [11.66] 3 Plcs. Pin Location A and B .108 [2.74] .108 [2.74] ...
Page 61
Magnet Wire Terminals and Termination Systems Cluster Blocks .125 [3.18] Pin Size (Lead Wire and Direct Connect) Housings .530 Dia. [13.46] .125 .001 [3.18 0.03 ] Pin Dia. .229 3 Plcs. [5.82] .459 [11.66] Pin Location A and D .687 ...
Page 62
Magnet Wire Terminals and Termination Systems Cluster Blocks .125 [3.18] Pin Size (Lead Wire and Direct Connect) Pin Receptacles AWG/ Wire Range Type mm 2 Solid Dia. 18-16 .040-.050 0.8-1.4 1.00-1.30 18-16 .040-.050 A 0.8-1.4 1.00-1.30 14-10 .065-.100 2.0-6.0 1.60-2.60 ...
Page 63
Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling AMPLIVAR Product Terminator (APT) Product Facts No need to strip magnet wire Connects wires in 1 splice Crimp Quality Monitor (CQM) system measures crimp heights ...
Page 64
Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling Basic Machine Part Numbers AMPLIVAR Product Terminator (APT) (Continued) Precision Machine Ordering Information A “Base Part Number” is selected from the Basic Automatic Machine Part Numbers table. Then, ...
Page 65
Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling AMP-O-LECTRIC Termination Machines Crimp Quality Monitor Dimensions are in inches and Dimensions are in inches and millimeters unless otherwise millimeters unless otherwise specified. Values in brackets specified. Values ...
Page 66
Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling Model G Splice Terminating Machine, P/N 356462-2 & Applicator Standard G Splice Applicator Available for the AMP-O-LECTRIC Model G splice terminator only. Entry Level Terminator (ELT), 1338600-(x) 66 ...
Page 67
Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling Applicators Dimensions are in inches and Dimensions are in inches and millimeters unless otherwise millimeters unless otherwise specified. Values in brackets specified. Values in brackets are metric equivalents. ...
Page 68
Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling AMPOMATOR CLS IV+ Lead-Making Machines, 356500-1, -2 Gamma 333 PC Lead-Making Machine, Three Stations, 1-528324-1 68 Dimensions are in inches and Dimensions are in inches and millimeters unless ...
Page 69
... Crimpband material is used in scrap free terminations Crimpband material coupled with appropriate toolsets accommodate specific CMA ranges Produced in Tyco Electronics equipment on your Tyco Electronics features production floor the AMP MTM Crimpband Meets UL 486C crimp system that is comprised of tensile requirements two key features: the semi- ...
Page 70
... Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) Notes: To insure that the proper Crimpband splice is chosen, Tyco Electronics recommends the following: 1. Submit 10 samples of wire combinations and/or components to be crimped with any special requirements to your Tyco Electronics sales representative. ...
Page 71
... These part numbers are available upon special request; contact Tyco Electronics Engineering for details. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) W Wire Range CMA Stock Mat’l Material Solid Dia ...
Page 72
... UF designates Ultra-Fine serrations which are recommended for applications using wire size 28 AWG [0.32 mm] or smaller. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 72 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents ...
Page 73
... RTM Crimpband material is used in scrap free terminations Crimpband material coupled with appropriate toolsets accommodate specific CMA ranges Produced in Tyco Electronics equipment on your Tyco Electronics features production floor the AMP RTM Crimpband Meets UL 486C crimp system that is comprised of tensile requirements ...
Page 74
... Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) Notes: To insure that the proper Crimpband splice is chosen, Tyco Electronics recommends the following: 1. Submit 10 samples of wire combinations and/or components to be crimped with any special requirements to your Tyco Electronics sales representative. ...
Page 75
... These part numbers are available upon special request; contact Tyco Electronics Engineering for details. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) W Wire Range CMA Stock Mat’l Material Solid Dia. ...
Page 76
Magnet Wire Terminals and Termination Systems RTM Crimpband Splices 9 Ridges 0.38-0.60 0.45-1.30 8 Ridges 0.20-0.50 0.80-2.00 4.00-6.50 7 Ridges 0.20-0.50 0.20-0.50 0.20-0.50 0.20-0.50 0.38-0.60 0.38-0.60 76 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are ...
Page 77
... These part numbers are available upon special request; contact Tyco Electronics Engineering for details. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) W Wire Range CMA Stock Mat’ ...
Page 78
... These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 78 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) W AWG/ Wire Range CMA ...
Page 79
... These part numbers are available upon special request; contact Tyco Electronics Engineering for details. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) W Wire Range CMA Stock Mat’l Material Solid Dia ...
Page 80
... These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 80 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) W AWG/ Wire Range ...
Page 81
... Tyco Electronics solution allows the flexibility to create a shape and size, which optimizes the crimp’s electrical and mechanical performance. The Tyco Electronics crimping system produces a very economical and reliable interconnection. Utilizing a continuous Crimpband material the machine will feed, cut form, and crimp ...
Page 82
Magnet Wire Terminals and Termination Systems COPALUM Terminals and Splices (For Solid and Stranded Aluminum or Copper Wire) Product Facts COPALUM terminates film insulated solid aluminum, film insulated solid copper, or uninsulated stranded copper conductors — indi- vidually or in ...
Page 83
... For applications using wire combinations not covered by guidelines above, consult Tyco Electronics Engineering. Warning: Not approved for reconnection of residential aluminum branch circuit wiring. (Refer to Catalog 82205.) conductor (stripped). Graph ...
Page 84
Magnet Wire Terminals and Termination Systems COPALUM Terminals and Splices (For Solid and Stranded Aluminum or Copper Wire) Butt Splices Wire Size Range — Aluminum — AWG [1. CMA 2,050 to 13,100 ...
Page 85
Magnet Wire Terminals and Termination Systems COPALUM Terminals and Splices (For Solid and Stranded Aluminum or Copper Wire) Parallel Splices Wire Size Range — Aluminum — AWG 16 to 4/0 [1.25 to 105 CMA 2,050 to 231,000 ...
Page 86
Magnet Wire Terminals and Termination Systems COPALUM Terminals and Splices (For Solid and Stranded Aluminum or Copper Wire) Ring Tongue Terminals Wire Size Range — Aluminum — AWG [1. CMA 2,050 to ...
Page 87
Magnet Wire Terminals and Termination Systems COPALUM Terminals and Splices (For Solid and Stranded Aluminum or Copper Wire) Ring Tongue Terminals Wire Size Range — Aluminum — AWG 4 to 4/0 [21 to 105 CMA 33,100 to ...
Page 88
Magnet Wire Terminals and Termination Systems COPALUM Application Tooling 626 Pneumatic Tool System Power Unit Notes: 1. Power Units with a ‘1 suffix can be converted ordering Booster Addition Kit part no. 189720 [3.05] ...
Page 89
... Heads and die sets are interchangeable. Available with either hand- or foot- actuation switch, and hose/coupling assemblies [8 length. Accessories for DYNA-CRIMP Power Units 69120-1 (115 V) or 69120-2 (230 V) Accessory Part No. Description 59907-7 7 ft. [2.13m] Handle Control Assembly — Hose and Cord* 1-59907-5 15 ft. [4.57m] Handle Control Assembly — ...
Page 90
... Accepts up to six magnet wires and two standard solid or stranded lead wires Superior test results: low resistance, high stability Tyco Electronics features High termination rates, low the AMP Power Splice wire consumption and the terminal that is specifically elimination of rejects designed to terminate a ...
Page 91
Magnet Wire Terminals and Termination Systems Technical Information Tensile Strength of Magnet Wire 1 Nominal Nominal C. Wire Dia. Dia. –80 Size Copper Aluminum (lbs.) (lbs.) –70 8 438 142 –60 9 340 113 –50 10 269 89 –45 11 ...
Page 92
Magnet Wire Terminals and Termination Systems Technical Information Circular Mil Area AWG (CMA) and Diameter Bare Wire for Magnet Wires (AWG Wire Size Range 52– Dimensions are in inches and millimeters unless otherwise specified. Values ...
Page 93
Magnet Wire Terminals and Termination Systems Technical Information Circular Mil Area AWG (CMA) and Diameter Bare Wire for Magnet Wires 25 (AWG Wire Size Range 25– ...
Page 94
Magnet Wire Terminals and Termination Systems Technical Information Circular Mil Area (CMA) and Diameter for Lead Wires (AWG Wire Size Range 30–8) 96 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) Wire ...
Page 95
Magnet Wire Terminals and Termination Systems Terminal Stud Hole Size Use to Select Proper Size The chart shows sizes and dimensions of various studs Terminal and the corresponding terminal stud hole sizes used with AMP devices. Stud Size Minimum Terminal ...
Page 96
Magnet Wire Terminals and Termination Systems Part Number Index Note: This index lists all cataloged parts Part No. by base no. only. Complete part nos. 41765 (with prefixes and/or suffixes) are shown 41766 on the page(s) indicated. 41770 41899 41900 ...
Page 97
Magnet Wire Terminals and Termination Systems Part Number Index Part No. Page Part No. 63207 20 63486 63208 14 63489 63209 14 63494 63216 12 63495 63218 7 63499 63235 9 63505 63236 9 63506 63237 9 63510 63247 12 ...
Page 98
Magnet Wire Terminals and Termination Systems Part Number Index Part No. Page 964156 49 1217000 27 1217004 18 1217011 5 1217013 11 1217026 5 1217029 55 1217031 20 1217032 12 1217039 55 1217042 19 1217051 12 1217052 12 1217065 17 ...
Page 99
Magnet Wire Terminals and Termination Systems Part Number Index Part No. Page Part No. 1601586 79 1601640 1601587 77 1601642 1601588 77 1601644 1601591 77 1601646 1601593 75 1601647 1601596 80 1601649 1601597 79 1601650 1601599 79 1601651 1601600 79 ...
Page 100
Magnet Wire Terminals and Termination Systems Engineering Notes 102 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for Technical Support reference purposes only. USA: 1-800-522-6752 Specifications subject to change. Canada: ...
Page 101
Magnet Wire Terminals and Termination Systems Power Splice (Continued) .375 [9.53] Magnet Wire Range Lead Wire Range Type CMA A 15,000-30,000 4200-10,900 1 Total combined CMA not to exceed 38000. Magnet Wire Insulation Piercing Serrations Direction of Feed R .060 ...
Page 102
Magnet Wire Terminals and Termination Systems Application Tooling Power Splice Machine for Mag Wire/Lead Wire Pigtail Splice Termination Product Facts Terminate Mag Wire and Lead Wire Together Maximum 38,000 CMA Crimp Servo-Driven 5-Ton Terminator Heavy Duty Air-Feed Applicator One Control ...