166981-005 FCI, 166981-005 Datasheet - Page 14

• Manufacturer Part Number: 166981-005
• Manufacturer: FCI

Specifications of 166981-005

• Lead Free Status / Rohs Status: Not Compliant

TITLE
Specification of Requirements for Cable Preparation, Wire Termination and
Copyright FCI
Form E-3334
Rev E
10.2
10.3
Assembly of Connectors Using 72392-type Contacts
Connector Insulator Damage
10.2.1 Termination Tool Misalignment
Wire Terminators
The following coded wire termination tools are available for inserting wires into the connectors.
10.3.1 Automatic Terminators
BPY6737PC1xx
FCI Part No.
413053-010
413053-011
BPY13836
Slight misalignment between the connector and the wire insertion blade will cause shaving of
plastic in the strain relief area of the connector ( Figure 9, View B ). Slight (0.1mm , 0.004 inch)
shaving of the insulator in this region is acceptable if all other requirements of section
“ACCEPTABLE WIRE TERMINATIONS” are met and if all strain relief tabs are crimped onto the
wire.
The terminators are semi-automatic wire inserters that can handle all sizes of the connectors.
The terminators wire insertion punches can be adjusted to meet depth requirements on all
approved wire sizes and insulation sizes and types. All terminators are self indexing and can
insert two wires simultaneously. The terminators can be programmed to insert all positions, insert
on one side only or skip positions. Multiple programs can be stored for different cable assemblies
on the terminator and recalled by program number.
The TL-230 automatic terminator uses two different insertion punches. The punch you use is
determined by the outside diameter of the wire insulation. In the case where bare drain wires are
being inserted along with insulated wires, the punch used will depend on the diameter of the
insulated wire. The punches are very similar but can be identified by the part number etched on
the sides. On the punches for the TL-230, punch 166981-005 replaces the 166981-002. The
166981-005 punch produces a better connection on wires with insulation diameters above 0.8mm
Equipment
Insertion
TL-230
TL-230
TYPE
APPLICATION SPECIFICATION
Description
TL-230
TL-230
166981-005
166981-003
Insertion
Auto. Terminator
Auto .Terminator
Auto .Terminator
Wire Insertion Equipment
Punch
Hand Tool
Function
PDM: Rev:J
0.6 - 1.0mm [0.024 - 0.040inch]
0.4 - 0.7mm [0.016 - 0.028inch]
Instructions
413054-001
413054-001
NUMBER
PAGE
AUTHORIZED BY
STATUS
STATUS:
Wire Insulation
J.R. Volstorf
14 of 29
Diameter
UNRESTRICTED
Released
GS-20-002
Comments
Pistol grip
110 VAC
220 VAC
REVISION
DATE
25-Apr-06
Printed: Nov 27, 2010
J
GS-01-001
.