RDK-252 Power Integrations, RDK-252 Datasheet

KIT REF DESIGN DG CAPZERO

RDK-252

Manufacturer Part Number
RDK-252
Description
KIT REF DESIGN DG CAPZERO
Manufacturer
Power Integrations
Series
CAPZero™r
Type
Other Power Managementr
Datasheets

Specifications of RDK-252

Main Purpose
Automatic X Capacitor Discharge
Embedded
No
Utilized Ic / Part
CAP014DG, CAP002DG, CAP012DG
Primary Attributes
Low No-Load Input Power (
Secondary Attributes
Surge Testing to EN6100-4-5 Class 4
Input Voltage
85 V to 264 V
Board Size
38.1 mm x 25.4 mm
Product
Power Management Modules
Dimensions
38.1 mm x 25.4 mm
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
For Use With/related Products
CAP014DG
Other names
596-1313

Available stocks

Company
Part Number
Manufacturer
Quantity
Price
Part Number:
RDK-252
Manufacturer:
Power Integrations
Quantity:
135
PATENT INFORMATION
The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered
by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A
complete list of Power Integrations' patents may be found at www.powerint.com. Power Integrations grants its customers a license under
certain patent rights as set forth at <http://www.powerint.com/ip.htm>.
Title
Specification
Application
Author
Document
Number
Date
Revision
Summary and Features
Very low no-load input power (<5 mW actual dissipation)
Passes surge testing to EN6100-4-5 Class 4 (2 kV DM / 4 kV CM)
Safely discharges the X capacitor with a time constant of less than 1 second.
Reference Design Report for Active
Discharging of the X Capacitor for Reduced
No-load Power Consumption Using
CAPZero
85 VAC – 264 VAC Input
General Purpose
Applications Engineering Department
RDR-252
April 14, 2010
1.0
5245 Hellyer Avenue, San Jose, CA 95138 USA.
Tel: +1 408 414 9200 Fax: +1 408 414 9201
Power Integrations
www.powerint.com
CAP014DG

Related parts for RDK-252

RDK-252 Summary of contents

Page 1

... The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations' patents may be found at www.powerint.com. Power Integrations grants its customers a license under certain patent rights as set forth at < ...

Page 2

... Although this board is designed to satisfy safety isolation requirements, the engineering prototype has not been agency approved. Therefore, all testing should be performed using an isolation transformer to provide the AC input to the prototype board. Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com o C Ambient ...

Page 3

... Introduction This engineering report describes a CAPZero Power Integrations CAP014DG. This demonstration board operates over a universal input range. It has been designed and tested to operate with an ambient temperature environment 105 °C. This document provides complete design details including specifications, the schematic, bill of materials. This information includes performance results, surge tests and EMI scans. Figure 1 – ...

Page 4

... No-load Input Power (230 VAC) RC discharge time constant Conducted EMI Safety Line Surge Differential Mode (L1-L2) Common Mode (L1+L2-PE) Ring Wave test Differential Mode (L1-L2) Ambient Temperature Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Symbol Min Typ Max V 85 264 ...

Page 5

... C1A and C1C are optional components and are not populated on this board. These allow the board to be used in conjunction with larger or smaller X capacitors to test the functionality of larger or smaller devices. Page RDR-252 - CAPZero Reference Design Board Figure 3 – Schematic. Tel: +1 408 414 9200 Fax: +1 408 414 9201 Power Integrations www.powerint.com ...

Page 6

... MOSFETs within U1 and discharge the X capacitor. The values of resistors are chosen to guarantee that the time constant of the X capacitor and the discharge resistors is less than 1 second. Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com 14-Apr-10 ...

Page 7

... PCB Layout Page RDR-252 - CAPZero Reference Design Board Figure 4 – Printed Circuit Board Layout. Tel: +1 408 414 9200 Fax: +1 408 414 9201 Power Integrations www.powerint.com ...

Page 8

... Position ( header, 0.156 pitch, Vertical 390 k, 5%, 1/4 W, Thick Film, 1206 5 1 RV1 320 V, 14 mm, RADIAL CAPZero, CAP014DG, SO-8 Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com 14-Apr-10 Mfg Part Number Manufacturer Vishay BC BFC2 338 20105 components 3721200041 Wickman 26-48-1031 Molex ...

Page 9

... RDR-252 - CAPZero Reference Design Board MOV and X MOV Capacitor Removed Removed (mW) (mW) 1.5 1.5 1.7 1.9 2 2.3 2.3 2.8 4 5.7 4.1 6.1 4.6 7.5 Tel: +1 408 414 9200 Fax: +1 408 414 9201 All Components Present (mW) 2 2 Power Integrations www.powerint.com ...

Page 10

... Figure 5 – No-load Input Power vs. Input Line Voltage, Room Temperature, 60 Hz. Table 1 – No-load Input Power vs. Input Voltage with X Capacitor and MOV Removed. Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com 140 160 180 ...

Page 11

... Table 2 – No-load Input Power vs. Input Voltage Including Effect of X Capacitor and MOV. Page RDR-252 - CAPZero Reference Design Board 140 160 180 200 Input Voltage (VAC) Input Line P (mW 115 175 230 265 115 175 230 265 Tel: +1 408 414 9200 Fax: +1 408 414 9201 220 240 260 Power Integrations www.powerint.com ...

Page 12

... Figure 7 – No-load Input Power vs. Input Line Voltage, Room Temperature, 60 Hz. Table 3 – No-load Input Power vs. Input Voltage Including Effect of MOV Leakage Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com 140 160 180 200 ...

Page 13

... Figure 10 – 265 VAC 50 Hz, No-load 100 V / div. IN Page RDR-252 - CAPZero Reference Design Board Figure 9 – 265 VAC 50 Hz, No-load Ambient Figure 11 – 265 VAC 50 Hz, No-load. Tel: +1 408 414 9200 Fax: +1 408 414 9201 V , 100 V / div 100 V / div. IN Power Integrations www.powerint.com ...

Page 14

... RDR-252 - CAPZero Reference Design Board 8.3 AC Disconnect at -5 Figure 12 – 265 VAC 50 Hz, No-load 100 V / div. IN Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com o C Ambient Figure 13 – 265 VAC 50 Hz, No-load. 14-Apr- 100 V / div. IN Page ...

Page 15

... Figure 16 – 265 VAC 50 Hz, No-load 100 V / div. IN Page RDR-252 - CAPZero Reference Design Board Figure 15 – 265 VAC 50 Hz, No-load 100 V / div. IN Figure 17 – 265 VAC 50 Hz, No-load 100 V / div. IN Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com ...

Page 16

... RDR-252 - CAPZero Reference Design Board Figure 18 – 265 VAC 50 Hz, No-load 100 V / div. IN Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Figure 19 – 265 VAC 50 Hz, No-load 100 V / div. IN 14-Apr-10 Page ...

Page 17

... V / div., 200 ms / div. IN Page RDR-252 - CAPZero Reference Design Board o C Ambient Figure 21 – 265 VAC 50 Hz, No-load 100 V / div., 200 ms / div. IN Figure 23 – 265 VAC 50 Hz, No-load 100 V / div., 200 ms / div. IN Tel: +1 408 414 9200 Fax: +1 408 414 9201 Power Integrations www.powerint.com ...

Page 18

... RDR-252 - CAPZero Reference Design Board Figure 24 – 265 VAC 50 Hz, No-load. V Zoom, 100 v / div., div. IN Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Figure 25 – 265 VAC 50 Hz, No-load 100 V / div.,200 ms / div. IN 14-Apr-10 Page ...

Page 19

... V / div., 200 ms / div. IN Page RDR-252 - CAPZero Reference Design Board o C Ambient Figure 27 – 265 VAC 50 Hz, No-load 100 V / div., 200 ms / div. IN Figure 29 – 265 VAC 50 Hz, No-load 100 V / div., 200 ms / div. IN Tel: +1 408 414 9200 Fax: +1 408 414 9201 Power Integrations www.powerint.com ...

Page 20

... RDR-252 - CAPZero Reference Design Board Figure 30 – 265 VAC 50 Hz, No-load 100 V / div., 200 ms / div. IN Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Figure 31 – 265 VAC 50 Hz, No-load 100 V / div., 200 ms / div. IN 14-Apr-10 Page ...

Page 21

... Generator Number of Impedance Strikes (  sec Generator Number of Impedance Strikes ( Tel: +1 408 414 9200 Fax: +1 408 414 9201 Test Result PASS PASS Test Result PASS PASS PASS PASS Test Result PASS PASS Power Integrations www.powerint.com ...

Page 22

... Figure 32 – 265 VAC 50 Hz, No-load. Upper 100 V / div., 200 ms / div. IN Lower: V Zoom, 100 V / div div. IN Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Figure 33 – 265 VAC 50 Hz, No-load. Upper 100 V / div., 200 ms / div. IN Lower: V Zoom, 100 V / div ...

Page 23

... Comparing results to backgrounds scan it can be seen that CAPZero generates no measurable conducted EMI. Figure 34 – 115 V Neutral. Figure 36 – 230 V Neutral. Page RDR-252 - CAPZero Reference Design Board Figure 35 – 115 V Line. Figure 37 – 230 V Line. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com ...

Page 24

... The following EMI scans are done with the unit disconnected to show the background noise level of the test setup. Figure 38 – 115 V Neutral Background Noise. Figure 40 – 230 V Neutral Background Noise. Power Integrations, Inc. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Figure 39 – 115 V Line Background Noise. ...

Page 25

... Revision History Date Author 14-Apr-10 PL Page RDR-252 - CAPZero Reference Design Board Revision Description & changes 0.6 Initial Release Tel: +1 408 414 9200 Fax: +1 408 414 9201 Reviewed Apps & Mktg Power Integrations www.powerint.com ...

Page 26

... Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS ...

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