220015-6 Tyco Electronics, 220015-6 Datasheet - Page 5

• Manufacturer Part Number: 220015-6
• Description: TOOL HAND CRIMP HEAVY HEAD
• Manufacturer: Tyco Electronics

Specifications of 220015-6

• Lead Free Status / RoHS Status: Not applicable / Not applicable
• Features: -
• For Use With/related Products: -
• Tool Type: -

Rev B
220015--1 and --4
220015--2 and --6
220015--3
220015--1 and --4
220015--2 and --6
220015--3
NOTE: Plug gage element must be held vertical in
Configuration
Die Closure
3. Using the proper plug gage, check the braid and
the braid gap closure with dies bottomed. Hold
gage in straight alignment with the dies and
carefully try to insert, without forcing, first the GO
element, and then the NO--GO element. The GO
element must pass completely through the crimp
die closure. The gage for the braid die will butt
against the braid gap crimp die.
4. The NO--GO gage may enter partially, but must
NOT pass completely through the crimp die
closure.
NUMBER
NUMBER
TOOL
TOOL
Dies Bottomed
But Not Under
Pressure
crimp die closure for proper measurement.
Detail C
10.389--10.396 [.4090--.4093]
9.550--9.558 [.3760--.3763]
7.264--7.272 [.2860--.2863]
8.153--8.161 [.3210--.3213]
8.052--8.059 [.3170--.3173]
8.992--8.999 [.3540--.3543]
Max
“R”
Inspection of Braid and Braid Gap Crimping Dies with Plug Gages
Plug Gage Element
GO Dim.
GO
GO
“B”
“W”
Suggested Plug Gage Design
DIMENSION B
DIMENSION B
Tyco Electronics Corporation
BRAID GAP DIES
BRAID DIES
Figure 5
10.589--10.592 [.4169--.4170]
GAGE ELEMENT DIMENSIONS
GAGE ELEMENT DIMENSIONS
9.751--9.754 [.3839--.3840]
7.465--7.468 [.2939--.2940]
8.354--8.357 [.3289--.3290]
8.252--8.255 [.3249--.3250]
9.192--9.195 [.3619--.3620]
D. CERTI- CRIMP Hand Crimping Tool Ratchet Control
Inspection
The CERTI--CRIMP hand crimping tool ratchet control
feature should be checked to ensure that the ratchet
does not release prematurely, allowing the jaws to
open before they have fully bottomed. Obtain a
0.025 mm [.001 in.] shim that is suitable for checking
the clearance between the bottoming surfaces of the
crimping jaws. Proceed as follows:
1. Position the connector and wire between the
crimping jaws, as described in Section 3,
ASSEMBLY AND CRIMPING PROCEDURES.
NO- - GO
NO- - GO
GO gage must pass completely
through the die closure.
NO- - GO gage may enter partially, but must
not pass completely through the die closure.
Braid
Die
NO- - GO Dim.
25.4 [1.00]
Min. Typ
Braid Gap
Crimp Die
10.29 [.405]
9.45 [.372]
7.16 [.282]
8.08 [.318]
7.98 [.314]
8.92 [.351]
“B”
“W”
MAX
“W”
MAX
Max
“R”
“W”
“R” (Max)
“R” (Max)
4.72 [.186]
3.58 [.141]
4.04 [.159]
5.16 [.203]
3.99 [.157]
4.47 [.176]
RADIUS
RADIUS
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