220015-6 Tyco Electronics, 220015-6 Datasheet

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220015-6

Manufacturer Part Number
220015-6
Description
TOOL HAND CRIMP HEAVY HEAD
Manufacturer
Tyco Electronics
Datasheet
1.220015-1.pdf (6 pages)

Specifications of 220015-6

Lead Free Status / RoHS Status
Not applicable / Not applicable
Features
-
For Use With/related Products
-
Tool Type
-
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
1. INTRODUCTION
This instruction sheet covers application and
maintenance procedures for Heavy Head Hand
Crimping Tools 220015--[ ]. Refer to Figure 1. The
hand tools are used to crimp a variety of coaxial
connectors with flexible cable. For applicable
connector part numbers and corresponding cable
sizes, refer to Catalog 1307191. Information
pertaining to the connectors (cable stripping
dimensions and assembly of component parts) is
included in instructions packaged with the connectors.
Read all instructions thoroughly before proceeding.
Reasons for reissue are provided in Section 6,
REVISION SUMMARY.
2. DESCRIPTION
Each tool features integral dies that have two
crimping areas (one to crimp the center contact, and
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
NOTE
i
Dimensions on this sheet are in metric units
[followed by U.S. customary units in brackets].
Figures and illustrations are for identification only
and are not drawn to scale.
CERTI- - CRIMP* Hand Crimping
Tool Ratchet Control
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Heavy Head Hand Crimping
Tools (HHHT) 220015- [ ]
Figure 1
one to crimp the ferrule), an adjustment cap that
rotates the locator--stop (as required), and a
CERTI--CRIMP hand crimping tool ratchet control
which ensures full crimping. Once engaged, the
ratchet will not release until the tool handles have
been FULLY closed.
The FRONT of the tool is marked with the part
number. The center contact enters the crimping area
from the RIGHT side of the tool. The contact/cable
assembly is inserted through the BACK of the tool for
ferrule crimping.
3. ASSEMBLY AND CRIMPING PROCEDURES
Select the appropriate cable and connector for the
tool. Slip ferrule over cable; then strip cable to the
proper length, according to instructions packaged with
the connector (plug or jack).
3.1. Crimping the Center Contact
Refer to Figure 2 and proceed as follows:
Right Side
of Tool
Adjustment Cap
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Integral
Crimping
Dies
Center Contact
Crimping Area
Ferrule
Crimping
Area
Instruction Sheet
408- - 2331
21 DEC 09 Rev B
220015
Front of
Tool
1 of 6
LOC B

220015-6 Summary of contents

Page 1

... Tool Ratchet Control 1. INTRODUCTION This instruction sheet covers application and maintenance procedures for Heavy Head Hand Crimping Tools 220015--[ ]. Refer to Figure 1. The hand tools are used to crimp a variety of coaxial connectors with flexible cable. For applicable connector part numbers and corresponding cable sizes, refer to Catalog 1307191 ...

Page 2

... Rotate Locator- - Stop as Required Typical Short Contact End of Contact Must be Located Typical in Locator- - Stop Long Recess Contact CONTACT TYPE TOOL NO. 220015 LONG (min) SHORT (max) --1 22.02 [.867] 17.45 [.687] --2 21.36 [.841] 16.81 [.662] --3 22.02 [.867] 17.45 [.687] --4 26.04 [1.025] 21.51 [.847] --6 22 ...

Page 3

... Inspecting Center Contact Dies Plug gaging of the center contact crimping dies requires the use of two separate gages, which can be used in all 220015--[ ] tools. One gage is used inside the radius of the die closure; the other is used between the indent forming sections. Refer to Figure 4 and proceed as follows: 1 ...

Page 4

... DIM. “D” TYP GO 9.65 2.972--2.979 [.380] [.1170--.1173] Figure 4 Tyco Electronics Corporation Detail B Gage Element Located Inside Radius of Die GO gage must pass completely through the die closure. NO gage may enter partially, but must not pass completely through the length of the die closure. ...

Page 5

... TOOL NUMBER GO 220015--1 and --4 10.389--10.396 [.4090--.4093] 220015--2 and --6 8.052--8.059 [.3170--.3173] 220015--3 8.992--8.999 [.3540--.3543] 3. Using the proper plug gage, check the braid and the braid gap closure with dies bottomed. Hold gage in straight alignment with the dies and carefully try to insert, without forcing, first the GO element, and then the NO--GO element ...

Page 6

... Electronics Representative at 1--800--526--5136. 6. REVISION SUMMARY Since the previous release of this sheet, the following changes were made: Updated document to corporate requirements S New logo and format S Deleted obsolete hand tool 220015--5 and S related information in all instances Changed catalog number 82074 to 1307191 in S section 1, INTRODUCTION 298 ...