TLR5 TDK Corporation, TLR5 Datasheet
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TLR5 Summary of contents
Page 1
... TLR5 Installation, Operation, and Maintenance Manual TLR5 January 2006 Version 1 ...
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... DC Reference Ground 5.4 Alarms and Control 5.5 6) Test and Turn Power Up 6.1 7) Troubleshooting Problems and solutions 7.1 Short Circuit & Current Limit 7.2 8) Installationsanleitung (German Installation) 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM ...
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... Select a wall breaker and wire sizes accord- ing to Table 5 (12V), Table 6 (24V), or Table 7 (48V). 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM CAUTION: ALL POWER MODULES EMPLOY INTERNAL DOUBLE POLE/NEUTRAL FUSING Internal power module fuses are not field accessible ...
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... TLR5-S S ERIES POWER SYSTEM 1.2 FCC Compliance Statement 1.2.1 Note This device complies with Part 15 of FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation ...
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... TL100024 TL150024 Heat Dissipation (48V Power Modules) Model TL50048 TL100048 TL150048 TL200048 TL250048 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM Typical BTU/hr Max BTU/hr 413 490 619 718 Table 1 Typical BTU/hr Max BTU/hr 247 ...
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... TLR5-S S ERIES POWER SYSTEM 2.2 AC Input Requirement 2.2.1 AC input circuit breaker sizing Table 4 shows the required input voltages for the available power modules. The power modules under wide line (WL) can be connected to a nominal input voltage between 100V & 240V. The power modules under high line (HL) can be connected to a nominal input voltage between 200V & ...
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... The AC terminal strip on the rear of the rack will accept ring terminals of less than 0.5" wide. Two, ¾" knockouts are provided for cable entry to the AC block. 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM Page. 7 Revision 1 : January 2006 ...
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... TLR5-S S ERIES POWER SYSTEM 2.2.2.2 Dual Feed Figure ual Feed AC Wiring Architecture A dual feed architecture powers power module modules 1, 3, and feed 1, and modules 2 and feed 2. Connect the feed, sized according to section 2.2.3, onto single #8-32 screws, and the ground will be onto ¼"-20 studs as seen in Figure 8. Choose AC ring terminals from section 2.2.4. The AC terminal strip on the rear of the rack will accept ring terminals of less than 0.5" ...
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... Use section 2.2.2 to determine the AC input type, for example a dual feed. Next determine the number and model number of the power modules. Use Table 4 to determine the required AC input voltage. 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM Page. 9 Revision 1 : January 2006 ...
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... TLR5-S S ERIES POWER SYSTEM The tables in this section use the absolute minimum input voltage at which the power modules will run at to determine AC requirements corresponds to low line and 180 V corresponds to high line. Recommended AC Circuit Breaker & Wire Sizes (12V system) Fully # of Power ...
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... Single 5 90 TL100024 AC feed 180 TL100024 180 TL150024 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM Maximum Circuit Breaker 90°C Minimum Wire rated AC Minimum Value Gauge to use at 30°C Current (Amps) to use (Amps) ambient (AWG) 7 ...
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... TLR5-S S ERIES POWER SYSTEM Recommended AC Circuit Breaker & Wire Sizes (48V system) Fully # of Power Minimum Model # Equiped Modules on Input of Power Rack AC Feed Voltage Module 90 TL50048 180 TL50048 90 TL100048 Indivudual 1 180 TL100048 AC feed 180 TL150048 180 TL200048 180 TL250048 90 TL50048 180 TL50048 ...
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... AWG YA6CL-BOX 75 AMPS 6 AWG YA6CLNT6 2.3 DC Circuit Drawings 2.3.1 DC circuit 1 Figure Wiring Diagram 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM Amp Ring Terminal Part # Desciption 321045 For ground connection 320565 For line connections 323763 ...
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... TLR5-S S ERIES POWER SYSTEM Each system is equipped with 2 unprotected bulk output connections as shown in Figure 4. Unprotected bulk connections are made with double hole lugs on ¼"-20 studs with 5/8" centers. The maximum tongue width for bulk connections is a lug at 0.68". Select a wire size for the bulk outputs according to the current rating as shown in Table 9 ...
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... Table 10 lists part numbers for some lugs you can use to attach your DC wires to the system. These lugs are based on flex style cable. 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM Wire & Lug Gauge (AWG) using 90°C wire (NEC Table 310.16) ...
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... TLR5-S S ERIES POWER SYSTEM Lug Part Number for DC Output Burndy Amp Ring Wire Lug Part Terminal Part AWG # # 16 AWG 321045 14 AWG 321045 12 AWG 323763 10 AWG 323763 10 AWG YAV102TC14 8 AWG YA8CL2TC14 6 AWG YAV6CL2TC14FX 4 AWG YAV2CL2TC14FX 2 AWG YAV2CL2TC14FX 1 AWG YAV1CL2TC14FX 2.5 Torque settings Table 11 shows the recommended torque settings for all mechanical and electrical connections according to screw or nut size ...
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... Remove the cutout and place the provided cord grip in the knockout to provide protection and security to the AC cord. Otherwise use conduit to run your AC wires to the system. 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM Figure 5 - Front View Page. 17 Revision 1 : January 2006 ...
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... TLR5-S S ERIES POWER SYSTEM 5.2.1 Single Feed For 110 VAC service, connect your line/hot to Line 1, labeled on the AC terminal block shown in Figure 7. Connect your neutral to the slot labeled Line 1/N1. These connections are made with ring terminals on a #8-32 screws, and torque according to Table 11. The ground is connected the ¼ ...
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... AC ground Figure 8 - Dual AC feed When ready to power up, plug in the AC cord into the proper receptacle or turn on the AC breaker. 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM Line 2 Line 2/N2 2-¾" Knockouts Revision 1 : January 2006 Page. 19 ...
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... TLR5-S S ERIES POWER SYSTEM 5.2.3 Individual Feed For any AC service between 100 VAC to 240 VAC connect each line cord into the appropriate AC receptacle on the rear on the rack as seen in Figure Figure 9 - Individual AC feed (15 amp plugs shown) When ready to power up, plug in the AC cord into the proper receptacle or turn on the AC breaker ...
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... V and TTL voltages. · Applying 5 V between pins 16 and 17 will shut all power modules down. Removing the 5V will cause the rectifier to power back up. 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM Cable routing holes Page. 21 ...
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... TLR5-S S ERIES POWER SYSTEM 20 10 Figure 12 - Alarm and signal connector on shelf Figure 13 - Alarm cable pin out Page. 22 Revision 1 : January 2006 ...
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... Module 1 (leftmost slot) DC Fail 4 OR/BLK Module 2 DC Fail 3 OR Module 3 DC Fail 2 WHT Module 4 DC Fail 1 YLW Module 5 (rightmost slot) DC Fail Figure 12 - Alarm and Signal Interconnections 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM Page. 23 Revision 1 : January 2006 ...
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... TLR5-S S ERIES POWER SYSTEM 6 Test and Turn 6.1 Power up Once all AC and DC connections have been secured and checked, install each power module sequentially by sliding and latching each power module into a rack position as shown in Figure 14. The power module latches must be open for installation. Attempting to install the power modules with the latches closed will result in mechanical damage to the power modules and the rack ...
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... The system will automatically restart after 60 seconds, and will continue until the short circuit is cleared. Figure 15 - Short Circuit & Current Limit 3055 Del Sol Blvd • San Diego, CA 92154 • 1-800-LAMBDA-4 TLR5-S S ERIES POWER SYSTEM Page. 25 Revision 1 : January 2006 ...
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... TLR5-S S ERIES POWER SYSTEM 8 Installationsanleitung (German Installation) Eingangsspannung (Voltage): Eingangsspannung (Voltage) Netzteile fuer (100V - 240V) TL50048 TL50024 TL50012 TL50012 TL75048 TL100024 Eingangsstrom (Current ): 75A Nennfrequenz (Frequency): 50/60Hz Modellnummer (Modell No TLXXXX Abmessungen sind nur zur Referenz (Dimensions are for reference only): · Depth: 14"/ 35.6cm · ...