62511-1 TE Connectivity, 62511-1 Datasheet - Page 70

• Manufacturer Part Number: 62511-1
• Manufacturer: TE Connectivity
• Type: Quick Disconnect Terr
• Series: 187r

Specifications of 62511-1

• Tab Size: 2.41mm²
• Wire Gauge: 20-22
• Body Plating: Tin
• Body Material: Brass
• Gender: M
• Insulation: Non-Insulated
• Product Depth (mm): 4.83mm
• Product Length (mm): 16mm
• Color: Not Required
• Product Type: Terminal
• Terminal Line: Standard MAG-MATE
• Terminal Configuration: Tab
• Tab Hole/dimple: Dimple
• Termination Method To Wire/cable: IDC Standard
• Ru (ul Component Program): Approved
• Proprietary Name: FASTON
• Tab Size (mm [in]): 4.75 x 0.51 [.187 x .020]
• Cavity Size: Size 2
• Magnet Wire Range (mm [awg]): 0.64 – 0.81 [20 – 22]
• Terminal Height (mm [in]): 7.62 [0.300]
• Stock Thickness (mm [in]): 0.51 [0.020]
• Stock Thickness, Magnet Wire Side (mm [in]): 0.41 [0.016]
• Plating Material: Tin
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Not relevant for lead free process
• Rohs/elv Compliance History: Always was RoHS compliant
• Packaging Method: Strip
• Lead Free Status / RoHS Status: Compliant

70
MTM Crimpband
Interconnection System
How the System Operates
Connector Specification Code
Splice No.
Example:
Legend
* Customer has their own Tooling
Leased
Machine
Feed (Magnet Wire
Connector Material)
Machine feeds strip until
the strip hits the wire stop.
Shear (Blank Length)
The strip is cut by the
cutter block former bar
insert tooling.
Bend (Crimp Formed)
The former bar drives the
cut strip over the anvil,
bending the cut strip into
an upside down “U”.
Wire (Placement)
In Pigtail and Parallel
(Thru) splices magnet
wires must be placed on
top of the lead wire.
Crimp (Crimp Formed)
The anvil retracts as the
driver takes the formed
strip down into the
clincher.
Basis
L
L
Machine Basis
Purchase
B.L. Dim.
Tooling
L
Size
P
092
092
See Figure 1 and/or Legend below
General
Connector
W Dim.
G*
Width
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
6R
6R
Magnet Wire Terminals and Termination Systems
MTM Crimpband Splices
Note: For B/L above, .546 consult
Tyco Electronics for tooling size
code.
Thickness
Material
T Dim.
20
Size Code
Tooling
032/036
061/076
076/092
092/125
125/160
125/165
20
032
036
045
051
061
076
092
125
165
T
Finish
T
Blank Length
B/L (Nom.)
B
.167
.228
.224
.246
.267
.292
.324
.339
.361
.379
.413
.446
.485
.506
.546
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Material
Code
B
A
(Continued)
Notes: To insure that the proper Crimpband splice is chosen, Tyco Electronics
Thickness
Connector Width Code
Material
Material
10R
4R
6R
8R
Code
Code
TB
12
14
16
20
25
B
A
recommends the following:
1. Submit 10 samples of wire combinations and/or components to be
2. Pull-out force and/or millivolt drop tests will be performed to insure
3. Tooling and testing will be documented on a Material & Tooling
4. Crimpband material quotes, tooling quotes and samples will be
Magnet Wires
on top
crimped with any special requirements to your Tyco Electronics
sales representative.
that the proper Crimpband material, toolset and crimp heights are
recommended.
Sheet (M & T sheet).
submitted to the customer.
A
11 Serrations
Lead Wire
5 Serrations
7 Serrations
9 Serrations
CDA 725 Copper/
T±.002
Material/Finish
CDA 260 Brass
CDA 260 Brass
Dim.
.012
.014
.016
.020
.025
Pre-Tin over
Nickel Alloy
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Serration
Depth
T
.005
.005
.007
.007
.007
D
.138
.154
.194
.234
W
Burrs
Section A-A
Wire Size Force Requirements
Length
AWG
Blank
W
26
24
22
20
18
16
14
12
10
W
Serrations
www.tycoelectronics.com
UL486C Pull Out
Laboratory (lbs.)
Underwriters
Catalog 82221
Revised 10-02
10
10
15
25
35
40
3
5
8
D