62511-1 TE Connectivity, 62511-1 Datasheet - Page 25

• Manufacturer Part Number: 62511-1
• Manufacturer: TE Connectivity
• Type: Quick Disconnect Terr
• Series: 187r

Specifications of 62511-1

• Tab Size: 2.41mm²
• Wire Gauge: 20-22
• Body Plating: Tin
• Body Material: Brass
• Gender: M
• Insulation: Non-Insulated
• Product Depth (mm): 4.83mm
• Product Length (mm): 16mm
• Color: Not Required
• Product Type: Terminal
• Terminal Line: Standard MAG-MATE
• Terminal Configuration: Tab
• Tab Hole/dimple: Dimple
• Termination Method To Wire/cable: IDC Standard
• Ru (ul Component Program): Approved
• Proprietary Name: FASTON
• Tab Size (mm [in]): 4.75 x 0.51 [.187 x .020]
• Cavity Size: Size 2
• Magnet Wire Range (mm [awg]): 0.64 – 0.81 [20 – 22]
• Terminal Height (mm [in]): 7.62 [0.300]
• Stock Thickness (mm [in]): 0.51 [0.020]
• Stock Thickness, Magnet Wire Side (mm [in]): 0.41 [0.016]
• Plating Material: Tin
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Not relevant for lead free process
• Rohs/elv Compliance History: Always was RoHS compliant
• Packaging Method: Strip
• Lead Free Status / RoHS Status: Compliant

Product Facts
Applications
Terminates all fine gauge
magnet wire film
insulations
Eliminates need to pre-
stripping conductors
Eliminates need to post
insulate termination
Terminates 52-30 AWG
[0.254-0.0198 mm]
diameter copper magnet
wire
Poke-In leaf style accepts
22 -18 AWG [0.3-0.9 mm]
overcoated stranded or
solid lead wire
Available in strip form for
semi-automatic or fully
automatic insertions
Available in both open and
closed cavity systems
High speed, fully automated
integrated systems provide
uniform terminations
reliability at the lowest
possible applied cost
Recognized under the
Component Recognition
Program of Underwriters
Laboratories Inc,
File No. E13288
Ignition coils
Small motors
Synchronist timers
Electric meter coils
Solenoids
Relays
R
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Magnet Wire Terminals and Termination Systems
Magnet Wire Terminals and Termination Systems
Mini MAG-MATE Terminals
Tyco Electronics offer AMP
Mini MAG-MATE poke-in,
crimp wire barrel, post and
quick disconnect tab
insulation displacement
(IDC) terminals for fine
gauge magnet wire
terminations.
Mini MAG-MATE terminals
are designed to terminate
52-30 AWG [0.254-
0.198 mm] diameter copper
magnet wire; poke-in leaf
terminals accept 22-18
AWG [0.3-0.9 mm
overcoated stranded or
solid lead wire.
The terminal design uses
the AMPLIVAR serrated burr
technology to penetrate the
film insulation of copper
magnet wire.
Mini MAG-MATE cavity
pockets, designed to
Tyco Electronics
specifications, include a
wire receiving slot and wire
tie-off post that is either
integrated into coil bodies
or specially designed cavity
housings.
2
]
Dimensions are shown for
reference purposes only.
Specifications subject to change.
The magnet wire is
wrapped around the tie-off
post and placed across the
cavity slot. After the coil is
wound, the finish end of the
magnet wire is dressed
through the second cavity
slot and tied to its tie-off
post.
The Mini MAG-MATE
Inserter shears the terminal
from the carrier strip and
insert the terminal into the
cavity by a dual ram
insertion mechanism.
As the unexpanded terminal
approaches the bottom of
the cavity the upper ram
stops. The lower ram
continues to push to a
prescribed depth to expand
the terminal and complete
the termination process.
The fully seated terminal fits
squarely into the cavity,
while the serrated leg of the
terminal cams against the
pre-positioned magnet wire
to penetrate the film
insulation and provide a
stable electrical termination.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Typical Plastic Cavity
Not for design, Tyco Electronics will
supply required dimensions of cavity
for each customer application.
Technical Documents
Application Specifications
describe requirements for using
the product in its intended
application and or crimping
information. They are intended
for the Packaging and Design
Engineer and the Machine
Setup Person.
114-2047—Mini MAG-MATE
Reference Application
Spec. 114-2047
www.tycoelectronics.com
Terminals
Catalog 82221
Revised 10-02
25