62511-1 TE Connectivity, 62511-1 Datasheet - Page 40

• Manufacturer Part Number: 62511-1
• Manufacturer: TE Connectivity
• Type: Quick Disconnect Terr
• Series: 187r

Specifications of 62511-1

• Tab Size: 2.41mm²
• Wire Gauge: 20-22
• Body Plating: Tin
• Body Material: Brass
• Gender: M
• Insulation: Non-Insulated
• Product Depth (mm): 4.83mm
• Product Length (mm): 16mm
• Color: Not Required
• Product Type: Terminal
• Terminal Line: Standard MAG-MATE
• Terminal Configuration: Tab
• Tab Hole/dimple: Dimple
• Termination Method To Wire/cable: IDC Standard
• Ru (ul Component Program): Approved
• Proprietary Name: FASTON
• Tab Size (mm [in]): 4.75 x 0.51 [.187 x .020]
• Cavity Size: Size 2
• Magnet Wire Range (mm [awg]): 0.64 – 0.81 [20 – 22]
• Terminal Height (mm [in]): 7.62 [0.300]
• Stock Thickness (mm [in]): 0.51 [0.020]
• Stock Thickness, Magnet Wire Side (mm [in]): 0.41 [0.016]
• Plating Material: Tin
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Not relevant for lead free process
• Rohs/elv Compliance History: Always was RoHS compliant
• Packaging Method: Strip
• Lead Free Status / RoHS Status: Compliant

40
Solderless MAG-MATE
Terminations:
MAG-MATE Product
Terminator (MPT)
Product Facts
No need to pre-strip the
magnet wire
No wire embrittlements
due to solder
Compact, clean
termination
Ideal for automation
Fast magnet wire
connections: Up to two
per second with dual
insertion
No soldering fumes
Single, dual and triple
insertion
Two-reel, two-product
capability, with alternating
feed capability
Available as horizontal
bench, vertical bench or
independent module
Module easily integrates
into production lines using
simple handshake signals
Fine adjustment
mechanism for insertion
depth (.001 increments)
Tube-type insertion tooling
for standard MAG-MATE
terminals
Microprocessor controlled
operation
Holding fixture for bobbin
can be designed and built
by Tyco Electronics or the
customer
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Magnet Wire Terminals and Termination Systems
MAG-MATE and SIAMEZE Application Tooling
For quick, easy and reliable
termination of magnet wire
without pre-stripping the
insulation or soldering,
Tyco Electronics offers the
MAG-MATE product family
and the MPT-5 (MAG-MATE
Product Terminator ) air-
operated insertion machine
with micro-processor
control. The MPT-5 machine
inserts a MAG-MATE
terminal into a customer-
designed cavity in the coil
bobbin or similar magnet-
wire housing, terminating
the wire and providing an
I/O terminal or other
connection. The MAG-MATE
system can create a
termination that is very
close to the coil.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Dual reel capability of the
MPT-5 allows insertion of
two different MAG-MATE
terminals, with the capability
to alternate between insert-
ing one and two terminals
at a time. Two terminations
per second are possible
with dual insertion. Loaded
with two different terminals,
a single MPT-5 can cover a
range of 8 AWGs.
A fifth generation machine,
the MPT-5 is lighter and
quieter than previous
versions. The MPT-5 is
available as a horizontal or
vertical bench machine or
as a discrete module for
integration into automated
lines. The discrete module
also can be used to make a
custom horizontal or vertical
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
bench machine. A fixture to
hold the coil assembly,
which is required for bench
operation, can be designed
and built by Tyco Electronics
or the customer.
The MPT-5 uses three or
four air cylinders to feed
terminals from one or both
reels, cut terminals from the
carrier strip, and insert
terminals into the cavities.
The display shows the
operating conditions of the
machine such as the batch
count, total count, error
messages, and ready state.
The display also lets the
operator step through the
machine sequence or
manually cycles the
machine for set up or easy
diagnosis of problems.
www.tycoelectronics.com
Catalog 82221
Revised 10-02