FC100V10AG POWER ONE, FC100V10AG Datasheet

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FC100V10AG

Manufacturer Part Number
FC100V10AG
Description
Manufacturer
POWER ONE
Datasheet

Specifications of FC100V10AG

Operating Temperature Min Deg. C
-40C
Rad Hardened
No
Lead Free Status / RoHS Status
Compliant
Introduction
Power-One offers a complete range of input filters to
help control EMI in board-level DC-DC converter
applications. The table below lists combinations of
input filters and DC-DC converters that have test
data available. These test results are presented only
to provide general guidelines, as EMI issues vary
considerably based on many variables specific to
each application.
Due to the large number of possible permutations of
DC-DC
combinations have been tested. Therefore, please
refer to the data presented for each filter to select
filters that may work in combinations not specified
below.
MCD10059 Rev. 1.1, 21-Jan-10
Converter
QME48
SQM48
DC-DC
SQE48
SQT48
Series
QD48
QM48
SQ24
SQ48
QL48
HBD
HES
OET
QBS
QES
FES
LES
Q24
Q48
IAD
IAS
IES
converters
F4804A, F2410,
F4804A, F2410,
F4804A, F4810
F4804A, F4810
F4804A, F4810
F4804A, F4810
F4804A, F4810
F4804A, F4810
Filter Model
Tested with
FC100V20A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
Numbers
F4810
F4810
F4810
F4810
F4810
and
input
Series
Filter
filters,
FC
FC
FC
FC
FC
FC
FC
FC
FC
FC
F
F
F
F
F
F
F
F
F
F
F
not
Page
2, 8
2, 8
2, 8
2, 8
2, 8
2, 8
2, 8
2, 8
F & FC Series DC-DC Converter Input Filters
14
14
14
14
14
14
14
14
14
14
8
8
8
all
Page 1 of 41
Detailed Table of Contents
F4804A, 0-80V, 4 Amps, SMT Mount ...................2
F2410 & F4810, 0-45V/0-80V, 10 Amps,
SMT Mount .............................................................8
FC Series, 0-100V, 5/10/20 Amps, TH Mount ....14
Model Selection.....................................................15
FC Model Numbering Convention.........................15
Design Considerations ..........................................16
Safety Considerations ...........................................17
Input Shutdown Pin ...............................................17
Reflected Input Current .........................................18
FC100V5A Module Details....................................18
FC100V10A Module Details..................................21
FC100V20A Module Details..................................24
EMI Measurement Methodology ...........................24
Printed Circuit Board Design.................................29
Manufacturing Issues ............................................29
Mechanical Drawings ............................................30
FC Filters Ordering Information.............................31
F4804, Not for New Designs...............................32
Features...............................................................2
Description...........................................................2
Electrical Specifications.......................................3
Physical Information ............................................7
Filter Part Numbering Ordering Information ........7
Features...............................................................8
Description...........................................................8
Electrical Specifications.......................................9
Thermal Considerations ....................................11
Physical Information ..........................................13
Filter Part Numbering Ordering Information ......13
DC Current Ratings ...........................................17
Isolation .............................................................17
Fusing ................................................................17
Case Grounding ................................................17
Processing of Completed Power Modules ........29
Notes on Processing of Completed Power
Modules .............................................................29
Features.............................................................32
Description.........................................................32
Electrical Specifications.....................................33
Physical Information ..........................................41
Filter Part Numbering Ordering Information ......41
www.power-one.com

Related parts for FC100V10AG

FC100V10AG Summary of contents

Page 1

Introduction Power-One offers a complete range of input filters to help control EMI in board-level DC-DC converter applications. The table below lists combinations of input filters and DC-DC converters that have test data available. These test results are presented only ...

Page 2

F4804A Applications Differential and Common Mode filtering for dc-dc converters:  Telecommunications  Data communications  Distributed Power Solutions Description The F4804A Input Filter minimizes the conducted and radiated emissions generated by switch mode DC-DC converters, and allows board designs ...

Page 3

Electrical Specifications Conditions ºC, No Airflow, Vin = 48 VDC, unless otherwise specified. A Parameter Absolute Maximum Ratings Input Voltage Operating Ambient Temperature Storage Temperature Electrical Characteristics Operating Input Voltage Range Maximum Operating Current DC Resistance (total ...

Page 4

The F4804A filter contains input and output capacitors, plus differential and common mode inductors. The separate differential inductor, L2, allows a differential attenuation of 55 dB, a value substantially higher in comparison available off-the-shelf filters (typically 25-30 dB). Absolute maximum ...

Page 5

... The maximum temperature at these test points should not exceed 120 ˚C. A typical application schematic is shown in Fig. 5. The filter can be used to power one or more converters. For applications requiring filter current greater than 4 A divide the converters into smaller groups and use multiple filters or use a F4810 or F2410 filter which is capable of providing ...

Page 6

For additional information regarding layout and EMC, refer to the Layout Considerations and EMI Considerations Application notes. The following bulleted items are considerations regarding the external components for the typical application shown in Fig. 5.  Input electrolytic capacitor C1. ...

Page 7

Physical Information TOP VIEW +IN +OUT -IN -OUT SIDE VIEW Filter Part Numbering Ordering Information Product Input Rated Load Series Voltage F 48  Filter Module The example above describes P/N F4804A-R: 0-80 V input ...

Page 8

F4810 (on left) and F2410 Input Filters F2410 & F4810 Applications Differential and Common Mode filtering for DC-DC converters with 48 V and 24 V input:  Telecommunications  Data communications  Distributed Power Solutions Description The F4810 and F2410 ...

Page 9

Electrical Specifications Conditions ºC, No Airflow, Vin = 48 VDC, unless otherwise specified. A Parameter Absolute Maximum Ratings Input Voltage (F4810) (F2410) Operating Ambient Temperature Storage Temperature Electrical Characteristics Operating Input Voltage Range (F4810) (F2410) Maximum Operating ...

Page 10

The F4810 and F2410 filters contain input and output capacitors, plus differential and common mode inductors. Shown in Fig. 1, the schematic diagrams of both filters are similar, the only difference are changes in C1, C2 capacitor values. The separate ...

Page 11

... MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F2410 & F4810, 0-45V/0-80V, 10 Amps, SMT Mount A typical application schematic is shown in Fig. 5. Either filter can be used to power one or more converters. Maximum filter output current should be limited less - depending upon system thermal environment. ...

Page 12

For additional information regarding layout and EMC, refer to the Layout Considerations and EMI Considerations Application notes. The following bulleted items are considerations regarding the external components for the typical application shown in Fig. 5.  Input electrolytic capacitor C1. ...

Page 13

Physical Information TOP VIEW +IN -IN SIDE VIEW Filter Part Numbering Ordering Information Product Input Rated Load Series Voltage F 24 48:  Filter Module 24:  The example above describes P/N F2410-SR: 0-45 V input, ...

Page 14

FC Series Description The FC series EMI filters are accessories to the Power-One line of DC-DC power converters. They are intended to be used in series with the inputs to the converters, between the source and the converter (with its ...

Page 15

Model Selection There are presently three models in the FC Series, all rated for zero 100 VDC input voltage. They differ by current capability. In general, the higher current filters offer higher attenuation than the lower current ...

Page 16

Design Considerations Switching Power Converter modules, because they are essentially constant efficiency over the input voltage range, must be connected to a low AC impedance source of DC voltage. A constant efficiency power module exhibits an input voltage versus current ...

Page 17

URRENT ATINGS FC filters are rated for 5.0, 10.0, and 20.0 amperes +60 °C. ambient temperature with 400 LFM of forced air across the module surface, or with the case temperature otherwise ...

Page 18

Figure 2. Use of the Shutdown Pin With Input Filters Reflected Input Current The input reflected current can be reduced with the EMI filters. The amount of the reduction is determined by the quality of the capacitor across the input ...

Page 19

PARAMETER MIN INPUT Input Voltage Range 0 Maximum average current Frequency 0 Typical Characteristics Resistance per leg Common-mode insertion loss Differential-mode insertion loss Isolation voltage; Allows power module to meet FCC CISPR and EN55022 Class B conducted limits. MTBF ENVIRONMENTAL ...

Page 20

Figure 4. Differential Mode Attenuation Plot Figure 5. Common Mode Attenuation Plot MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Module: FC100V5A, five ampere EMI filter. Instrument: Hewlett-Packard model ...

Page 21

Figure 6. Output Impedance Plot FC100V10A Module Details MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Module: FC100V5A, five ampere EMI filter. Plot: Impedance of the module, looking into ...

Page 22

PARAMETER MIN INPUT Input Voltage Range 0 Maximum average current Frequency 0 Typical Characteristics Resistance per leg Common-mode insertion loss Differential-mode insertion loss Isolation voltage; Allows power module to meet FCC CISPR and EN55022 Class B conducted limits. MTBF ENVIRONMENTAL ...

Page 23

Figure 9. Common Mode Attenuation Plot Figure 10. Output Impedance Plot MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Module: FC100V10A, ten ampere EMI filter. Instrument: Hewlett-Packard model 4194A ...

Page 24

FC100V20A Module Details PARAMETER MIN INPUT Input Voltage Range 0 Maximum average current Frequency 0 Typical Characteristics Resistance per leg Common-mode insertion loss Differential-mode insertion loss Isolation voltage; Allows power module to meet FCC CISPR and EN55022 Class B conducted ...

Page 25

Figure 12. Differential Mode Attenuation Plot Figure 13. Common Mode Attenuation Plot MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Module: FC100V20A, twenty ampere EMI filter. Instrument: Hewlett-Packard model ...

Page 26

Figure 14. Output Impedance Plot MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Module: FC100V20A, twenty ampere EMI filter. Plot: Impedance of the module, looking into the output pins ...

Page 27

EMI Measurement Methodology There are two methods of measurement for input conducted EMI: voltage measurements and current measurements. The voltage data presented uses a 50S LISN (Line Impedance Stabilization Network) and measures the input voltage spectrum from each input line ...

Page 28

Figure 16. Input Conducted EMI Current Test Circuit An EMCO model 94430-1 current probe was used in this test circuit. The probe has a transfer impedance which is not constant with frequency. The transfer impedance, expressed in dBS, must be ...

Page 29

Printed Circuit Board Design For optimum filtering, all shunt capacitors which are used in either the input or output circuits must be wired with "Four- Terminal" techniques. Traces enter the node of the capacitor on one side of its pad ...

Page 30

Mechanical Drawings FC100V5A FC100V10A Pin Function 5A Module Ground out 5 -V out MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH ...

Page 31

FC Filters Ordering Information: Options RoHS lead solder exemption RoHS compliant for all six substances Sample order code: FC100V5A-G represents an FC filter which has a 100 VDC input voltage rating, an operating current of 5 Amps, and is fully ...

Page 32

The F4804 is not recommended for new designs and has been replaced by the F4804A. Please refer to the F4804A data sheet for new product specifications. F4804 Applications Differential and Common Mode filtering for dc-dc converters with 48 V and ...

Page 33

Electrical Specifications Conditions: T =25 ºC, No Airflow, Vin=48 VDC, unless otherwise specified. A Parameter Absolute Maximum Ratings 1 Input Voltage Operating Ambient Temperature Storage Temperature Electrical Characteristics 1, 2 Operating Input Voltage Range Maximum Operating Current Voltage Drop at ...

Page 34

F4804 + Input Filter (Top View) Vsource -IN Fig. 1: Typical F4804 application schematic with an eighth-brick and quarter-brick converter (negative ON/OFF logic). Values C1, C2 and Cin depend on the specific converter input and output voltage. Fig. 2: ...

Page 35

Fig. 3: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x30025 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values 2200 pF 3300 pF, Cin = ...

Page 36

Fig. 4: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x30020 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values 2200 pF 3300 pF, Cin = ...

Page 37

Fig. 5: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x30018 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values 2200 pF 3300 pF, Cin = ...

Page 38

Fig. 6: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x30015 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values 2200 pF 3300 pF, Cin = ...

Page 39

Fig. 7: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x15050 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values (not mounted 1500 pF, ...

Page 40

Fig. 8: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x08120 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values (not mounted 1500 pF, ...

Page 41

Physical Information TOP VIEW +IN -IN SIDE VIEW Filter Part Numbering Ordering Information Product Input Series Voltage F 48  Filter Module The example above describes P/N F4804-R: 0-80 V input output, tape ...

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