543382-7 Tyco Electronics, 543382-7 Datasheet - Page 3

• Manufacturer Part Number: 543382-7
• Description: INSERT/EXTRACT TIP 25-KIT
• Manufacturer: Tyco Electronics
• Series: AMPLIMITE®r
• Type: Insertion / Extraction Toolsr

Specifications of 543382-7

• Tool Type: Insertion/Extraction Tool Tip
• Product: Insertion Tool
• For Use With: Posted HD20 Contacts
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: D-Sub Terminals
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant

4.2. Extracting A Wire Crimped Contact
Rev
Insertion/Extraction Tool 91285-1 and Replacement Tip Kits 543382-[ ]
1. Position tool handle between thumb and
fingertips, and align contact wire with the wire slot
on the tip. Hold wire in this position with your
thumb.
2. Slide your thumb over the wire toward the end
of the insertion tip.
NOTE
3. Place tip over the contact post or crimp barrel
and slide the tip straight into the contact cavity until
the tip bottoms against the contact shoulder.
4. Holding the wire tight against the tool handle,
pull back on the tool handle to extract the contact.
A
i
The wire must be positioned inside the wire slot
of the tip.
Contact Cavity
Insertion Tip
Slide Extraction Tip
Over Contact Post
or Crimp Barrel
(Figure 4)
Back of Receptacle
Connector 205439-1 (Ref)
Tyco Electronics Corporation
Figure 4
Figure 5
Back of Connector (Ref)
Extraction Handle
Wire Slot
4.3. Inserting A Posted Contact
If you experience difficulty in extracting the contact,
repeat Steps 1 through 4.
1. Place the contact in the contact cavity. Do NOT
push on the contact post.
2. Position the tip over the contact post. Move the
tool along the post until the tip butts against the
contact stabilizer. Align the tip on the stabilizer as
shown in Figure 5.
3. Hold the tool handle, and push the contact post
to make certain that the contact is locked in the
cavity.
NOTE
Contact Post
i
Butt Tool Tip
Against Contact
Stabilizer
Contacts with tail lengths longer than 10.85 mm
[.427 in.] must use yellow color coded insertion
tips.
Wire
(Figure 5)
408-9404
3
of 5