543382-7 Tyco Electronics, 543382-7 Datasheet

INSERT/EXTRACT TIP 25-KIT

543382-7

Manufacturer Part Number
543382-7
Description
INSERT/EXTRACT TIP 25-KIT
Manufacturer
Tyco Electronics
Series
AMPLIMITE®r
Type
Insertion / Extraction Toolsr
Datasheets
1.91285-1.pdf (5 pages)
2.543382-7.pdf (6 pages)

Specifications of 543382-7

Tool Type
Insertion/Extraction Tool Tip
Product
Insertion Tool
For Use With
Posted HD20 Contacts
Lead Free Status / RoHS Status
Not applicable / Not applicable
For Use With/related Products
D-Sub Terminals
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
1. INTRODUCTION
This instruction sheet covers the use of Insertion/
Extraction Tool 91285-1 and Replacement Tip Kits
543382 shown in Figure 1. The tool is designed to
insert and extract HD-22 and HD-20 contacts used in
AMPLIMITE* High Density (HD) Connectors.
For information concerning the assembly of
AMPLIMITE HD connectors, refer to the instruction
sheet packaged with the connector.
Read these instructions thoroughly before using the
tool.
See Section 6, REVISION SUMMARY, for revision
information.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
TE logo is a trademark.
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
[.050 In.] Hex
Wrench
CONTACT SIZE
Insertion/Extraction
Handle
HD-20
HD-20
HD-20
HD-20
HD-20
HD-20
WIRE SIZE (AWG)
Posted
Posted
28-20
24-18
28-24
28-22
Insertion/Extraction Tool 91285-1
and Replacement Tip Kits 543382-[ ]
Plug
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
COLOR CODE
Figure 1
Yellow
Brown
Green
Black
Blue
Red
Insertion/Extraction Tips
2. DESCRIPTION
The insertion/extraction tool consists of a handle, a
cap, six insertion/extraction tips, a plug, and a [.050
in.] hex wrench. The handle of the tool provides
storage for the tips, plug, and hex wrench. The
insertion/extraction tips convert the tool for the
appropriate product and are used to insert or extract
connector contacts. Each tip is color coded according
to specific type and wire size. The plug is inserted into
the widest end of the tip to prevent damage to the tip
when it is secured in the tool handle. The hex wrench
is used to tighten the setscrew which secures the tip in
the tool handle.
NOTE
i
INSERTION/EXTRACTION TIPS
All dimensions on this document are in metric units
[with U.S. customary units in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
Insertion/Extraction
Extraction
Extraction
Extraction
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
(Figure 1)
Insertion
Insertion
TYPE
PART NUMBER
Instruction Sheet
408-9404
1-543382-0
1-543382-1
543382-5
543382-6
543382-7
543382-8
10 MAR 11 Rev B
Cap
1 of 6
LOC B

543382-7 Summary of contents

Page 1

... PRODUCT INFORMATION 1-800-522-6752 Instruction Sheet 408-9404 10 MAR 11 Rev B Cap TYPE PART NUMBER Insertion 543382-5 Extraction 1-543382-0 Extraction 1-543382-1 Extraction 543382-6 Insertion 543382-7 543382-8 (Figure This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com LOC B ...

Page 2

Insertion/Extraction Tip Wire Slot (Ref) Plug Setscrew (Ref) 3. TOOL ASSEMBLY (Figure 2) Refer to Figure 1 and select the appropriate contact, wire size, and insertion/extraction tip. Proceed as follows: 1. Insert plug into the widest end of the insertion/ ...

Page 3

Slide thumb over the wire toward the end of the tip. The wire must be positioned inside the wire slot of NOTE the tip Slide tip over contact wire barrel until the tip butts against the contact ...

Page 4

... Stabilizer Figure 5 5. TOOL INSPECTION/REPLACEMENT Insertion/Extraction Tool is inspected before shipment. Tyco Electronics recommends that the tool be inspected immediately upon its arrival to ensure that the tool has not been damaged during shipment, and that the tool conforms to the dimensions provided in Figure 7.Customer-replaceable parts are provided in Figure 7 ...

Page 5

Pin Dia. Extraction Tip Rev B Back of Connector Contact Post Groove of Extraction Tip Aligned with Contact Stabilizer Figure 6 408-9404 ...

Page 6

... Available in packs of 25 only (one plug included in each packet). Rev B REPLACEMENT PARTS† PART NUMBER 543382-5 TIP, Insertion 543382-6 TIP, Extraction 543382-7 TIP, Insertion 543382-8 TIP, Insertion/Extraction 1-543382-0 TIP, Extraction 1-543382-1 TIP, Extraction 2-21006-0 SCREW, Set No. 4-40 X .180 Lg. ...