45439 Tyco Electronics, 45439 Datasheet
45439
Specifications of 45439
45439 Summary of contents
Page 1
... Figure 1 instructions packaged with the tools or contact the Tooling Assistance Center number at the bottom of this page. Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are i for reference only, and are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY ...
Page 2
... Strip the wire to the dimensions shown in the table in Figure 1. CAUTION Do not nick or cut the conductor strands Crimping Procedure DANGER Avoid personal injury. When operating the power unit, exercise caution while holding terminals, splices, or wire near the crimping area. Tyco Electronics Corporation 408-1697 Rev B ...
Page 3
... Stationary Die End of Conductor Butts Against Splice Wire Stop A Brazed Seam Faces Moving Die End of Conductor is Flush or Extended Slightly Beyond B End of Wire Barrel Tyco Electronics Corporation 408-1697 Butt Splices Center Half of Butt Splice in Stationary Die Brazed Seam Faces Moving Die Figure 5 ...
Page 4
SOLISTRAND Crimping Dies 3. CRIMP INSPECTION Inspect crimped terminals and splices by checking the features described in Figure 7. Use only the terminals and splices that meed the conditions shown in the ACCEPT 4 “ACCEPT” column. “REJECT” terminals and splices ...
Page 5
... An inspection should be performed periodically to check the die closure for excessive wear. The die closure inspection is accomplished using the GO NO–GO plug gage. Tyco Electronics neither manufactures nor sells plug gages. A suggested plug gage design and the GO NO–GO dimensions of the plug gage members are listed in Figure 9 ...
Page 6
SOLISTRAND Crimping Dies DIE CLOSURE CRIMPING DIE DIMENSIONS A" HEAD HEAD SET SET Suggested Plug Gage Design } GAGE MEMBER { DIMENSIONS B" NO-GO GO NO-GO Figure 9 408-1697 GAGE MEMBER RADIUS LENGTH R" R L" ...
Page 7
... Gage May Enter Partially, but Must Not Pass Completely Through the Die Closure Figure 10 Die Sets for Crimping Head 69097 DIE SETS FOR CRIMPING HEAD 69099 69218 45433 45436 45439 DIE SETS FOR CRIMPING HEAD 69097 Figure 11 408-1697 45442 45445 7 ...
Page 8
... A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your Tyco Electronics Representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717– ...