1-45216-0 Tyco Electronics, 1-45216-0 Datasheet - Page 3

• Manufacturer Part Number: 1-45216-0
• Description: TOOL HEAD CRIMP SPLICE 22-14AWG
• Manufacturer: Tyco Electronics

Specifications of 1-45216-0

• Connector Type: Terminals and Splices
• Crimp Handle: 1213563-1, 1213804
• Crimp Or Cable Size: 14-22 AWG
• Lead Free Status / RoHS Status: Not applicable / Not applicable

5. MAINTENANCE AND INSPECTION
Tyco Electronics recommends that a maintenance
and inspection program be performed periodically to
ensure dependable and uniform terminations. The
crimping head should be inspected once a month.
Frequency of inspection should be adjusted to suit
your requirements through experience. Frequency of
inspection depends on:
Each crimping head is thoroughly inspected before
packaging. Since there is the possibility of crimping
head damage during shipment, new crimping heads
should be inspected immediately upon arrival at your
facility.
5.1. Daily Maintenance
Tyco Electronics recommends that each operator be
responsible for the following steps of daily
maintenance:
Rev A
CAUTION
DANGER
DANGER
5. Activate the tool to complete the crimp. The
crimp tool automatically returns to the first position
of the cycle when the crimp is complete. Remove
the splice from the head.
6. Refer to Section 5 and Figures 4 and 5 for crimp
inspection.
1. The care, amount of use, and handling of the
crimping head.
2. The type and size of the product crimped.
3. The degree of operator skill.
4. The presence of abnormal amounts of dust and
dirt.
5. Your own established standards.
1. Remove dust, moisture, and other contaminants
with a clean, soft brush, or a lint–free cloth. Do
NOT use objects that could damage the head.
2. Make sure that all pins, rings, and other
components are in place and secure.
3. Make certain all surfaces are protected with a
thin coat of any good SAE 20 motor oil. Do NOT oil
excessively.
Damaged product should not be used. If a
damaged splice is evident, it should be cut from
the wire and replaced. Do NOT re-terminate
splices.
To avoid personal injury, ALWAYS disconnect the
battery from the tool before performing
maintenance or inspection.
To avoid personal injury and damage to the tool,
make sure quick pins are properly inserted.
Closed End Splice Crimping Heads
5.2. Periodic Inspection
Regular inspections should be performed by quality
control personnel. A record of scheduled inspections
should remain with the crimping heads or be supplied
to supervisory personnel responsible for the crimping
heads. Though recommendations call for at least one
inspection a month, the frequency should be based
on amount of use, working conditions, operator
training and skill, and your established company
policies. These inspections should include a visual
inspection (Paragraph 5.3) and a crimping chamber
inspection (Paragraph 5.5).
5.3. Visual Inspection
5.4. Lubrication
Lubricate all pins, pivot points, and bearing surfaces
with a high quality grease. Tyco Electronics
recommends the use of Molykote grease, which is a
commercially available lubricant. Lubricate according
to the following schedule:
Wipe excess grease from crimping head, particularly
from jaw closure areas. Grease transferred from jaw
closure area onto certain terminations may affect the
electrical characteristics of an application.
5.5. Gaging the Crimping Chamber
This inspection requires the use of plug gages
conforming to the dimensions shown in Figure 4. Tyco
Electronics does not manufacture or market these
gages.
DANGER
4. When the head assembly is not in use, store it
in a clean dry, area.
1. Remove all lubrication and accumulated film by
immersing the crimping head in a suitable
commercial degreaser that will not affect paint or
plastic.
2. Make certain all components are in place. If
replacements are necessary, contact Tyco
Electronics.
3. Check all bearing surfaces for wear. Replace
worn parts.
4. Inspect crimp areas for flattened, chipped, or
broken parts.
Head used in daily production – lubricate daily
Head used daily (occasional) – lubricate weekly
Head used weekly – lubricate monthly
1. Remove oil and dirt from the jaw bottoming
surfaces and plug gage element surfaces.
Disconnect the battery and remove crimping
head from tool before inspecting crimping
chambers.
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