63811-6800 Molex Inc, 63811-6800 Datasheet - Page 4

• Manufacturer Part Number: 63811-6800
• Description: TOOL CRIMP FOR .084 CONTACTS
• Manufacturer: Molex Inc
• Series: PremiumGrade™, MLX™r
• Type: Crimp Toolr

Specifications of 63811-6800

• Tool Type: Hand Crimper
• Features: Side Entry, Ratchet
• Product: Crimping, Stripping & Cutting Tools & Drills
• Crimp Size: 20AWG To 14AWG
• Crimp Application: Contacts
• Rohs Compliant: NA
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: Rectangular Contacts, 14-20 AWG
• For Use With: WM1271CT - CONN TERM FEMALE 14-20AWG TINWM1271TR - CONN TERM FEMALE 14-20AWG TINWM1271 - CONN TERM FEMALE 14-20AWG TINWM1270 - CONN TERM MALE 14-20AWG TIN
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant
• Other names: 063811-6800; 063811-6800-P; 0638116800; 0638116800-P; 63811-6800-P; 638116800; 638116800-P; WM9009

Hand Crimp Tool for MLX™ Pin and Socket Crimp Terminals
Doc No: ATS-638116800
Revision: B
1. Remove or fold back the handle grip from the handle to expose the eccentric axle and setting wheel.
2. Remove the locking screw with a 2mm hex wrench. The wrench set (63810-0101), is not supplied. It is sold
3. Turn the eccentric axle and setting wheel with the wrench or pliers Counter-clockwise (CCW) to increase handle
4. Replace the locking screw, aligning the nearest notch in the setting wheel to locking screw.
5. Replace the handle grip.
6. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted.
Maintenance
It is recommended that each operator of the tool be made
aware of, and responsible for, the following maintenance steps:
1. Remove dust, moisture, and other contaminants with a
2. Do not use any abrasive materials that could damage the
3. Make certain all pins; pivot points and bearing surfaces are
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
Miscrimps or Jams
Should this tool ever become stuck or jammed in
a partially closed position,
handles open or closed.
by pressing the ratchet release lever. See Figure
6.
How to Adjust Tool Preload
This hand tool is factory preset to 25-45 LBS.
preload. It may be necessary over the life of the
tool to adjust tool handle preload force. Listed
below are the steps required to adjust the
crimping force of the hand tool to obtain proper
crimp conditions:
(See Figure 6)
separately from the hand tool.
force.
clean brush, or soft, lint free cloth.
tool.
protected with a thin coat of high quality machine oil. Do
not oil excessively. The tool was engineered for durability
but like any fine piece of equipment it needs cleaning and
lubrication for a maximum service life of trouble free crimping. Use light oil, such as 30 weight automotive oil, at
the oil points. Every 5,000 crimps, or 3 months, to significantly enhance the tool life. See Figure 6.
certain terminations may affect the electrical characteristics of an application.
and store the tool in a clean, dry area.
Release Date: 09-18-06
Revision Date: 03-28-08
The tool will open easily
Do Not force the
SEPERATELY)
WRENCH SET
ECCENTRIC AXLE
(SOLD
UNCONTROLLED COPY
SETTING WHEEL
LOCKING
SCREW
Figure 5
REMOVED
HANDLE
GRIP
HANDLE
GRIP
(BOTH SIDES) LIGHT OIL
(EVERY 3 MONTHS OR
LUBRICATION POINTS
CHECK POINT
5,000 CRIMPS)
PRELOAD
25.4MM
RATCHET
RELEASE
LEVER
Page 4 of 6
Figure 6