EVALPFC1-TDA 4863-2 Infineon Technologies, EVALPFC1-TDA 4863-2 Datasheet

BOARD DEMO 160W DCM-PFC SMPS

EVALPFC1-TDA 4863-2

Manufacturer Part Number
EVALPFC1-TDA 4863-2
Description
BOARD DEMO 160W DCM-PFC SMPS
Manufacturer
Infineon Technologies
Series
CoolMOS™r
Datasheets

Specifications of EVALPFC1-TDA 4863-2

Main Purpose
Power Management, Power Factor Correction
Embedded
No
Utilized Ic / Part
TDA4863-2
Primary Attributes
160 W, 400 V & 400 mA Out, 85~265 VAC In
Secondary Attributes
Totem Pole Output with Active Shutdown
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
Other names
EVALPFC1-TDA4863-2IN
TDA4863-2
SPP08N50C3
<DocNumber>
Ver1.0, April 2004_doc_release>
160W PFC Evaluation
Board with DCM PFC
controller TDA4863-2
and CoolMOS™
SPP08N50C3
Power Management & Supply
N e v e r
s t o p
Application Note Version 1.0
t h i n k i n g
.

Related parts for EVALPFC1-TDA 4863-2

EVALPFC1-TDA 4863-2 Summary of contents

Page 1

PFC Evaluation Board with DCM PFC controller TDA4863-2 and CoolMOS™ SPP08N50C3 Power Management & Supply TDA4863-2 SPP08N50C3 <DocNumber> Ver1.0, April 2004_doc_release> Application Note Version 1 ...

Page 2

... Infineon Technologies Office. Infineon Technologies Components may only be used in life-support devices or systems with the express written approval of Infineon Technologies failure of such components can reasonably be expected to cause the failure of that life-support device or system affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body support and/or maintain and sustain and/or protect human life ...

Page 3

... Junyang Luo Junyang.Luo@infineon.com Simon Lim Simon.Lim@infineon.com Meng Kiat Jeoh MengKiat.Jeoh@infineon.com Infineon Technologies Asia Pacific Pte Ltd © Infineon Technologies AP All Rights Reserved. http://www.infineon.com We Listen to Your Comments Any information within this document that you feel is wrong, unclear or missing at all? Your feedback will help us to continuously improve the quality of this document. ...

Page 4

TDA4863-2 and CoolMOS™ SPP08N50C3 Topics Abstract 1 Evaluation Board 2 Technical specifications 3 Circuit Description 3.1 Line input 3.2 Current Sense 3.3 PWM control of Boost Converter 3.4 Gate Drive Output 4 Circuit Operation 4.1 Start up 4.2 Protection ...

Page 5

TDA4863-2 and CoolMOS™ SPP08N50C3 11.3 Waveforms ( startup, full load operation and load jump) 11.3.1 Startup test at 230VAC, Iout = 0.4A 11.3.2 Full load operation at 230VAC, Iout = 0.4A 11.3.3 Load jump test at 230VAC,Iout from 0.033A ...

Page 6

TDA4863-2 and CoolMOS™ SPP08N50C3 Abstract The board described here was designed as a typical power factor correction (PFC) circuit in boost topology. The controller TDA4863-2 chip used for this application is an 8-pin wide range input IC for active ...

Page 7

TDA4863-2 and CoolMOS™ SPP08N50C3 2 Technical specifications Input voltage Input frequency Output voltage and current Output power Efficiency 3 Circuit Description 3.1 Line Input The AC line input side comprises the input fuse F1 as over-current protection. The choke ...

Page 8

TDA4863-2 and CoolMOS™ SPP08N50C3 is sent to the internal multiplier and multiplied with sine wave sensing signal. The multiplier output is used as internal control voltage for peak current mode PWM control. The gate is turned off when peak ...

Page 9

TDA4863-2 and CoolMOS™ SPP08N50C3 strength of the individual resistors. The IC remains inactive during the Vcc charge up. When Vcc pin is higher than turn-on threshold, typical 12.5V, PFC is going to start. During the startup, the peak current ...

Page 10

Circuit Diagram <Docnumber> April 2004 160W PFC Evaluation Board with DCM PFC controller TDA4863-2 and CoolMOS™ SPP08N50C3 10 ...

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PCB layout top layer <Docnumber> April 2004 160W PFC Evaluation Board with DCM PFC controller TDA4863-2 and CoolMOS™ SPP08N50C3 11 ...

Page 12

PCB layout Bottom Layer <Docnumber> April 2004 160W PFC Evaluation Board with DCM PFC controller TDA4863-2 and CoolMOS™ SPP08N50C3 12 ...

Page 13

TDA4863-2 and CoolMOS™ SPP08N50C3 8 Component List Item No Designator Part Type 1 BR1 C10 12 C11 13 C12 14 ...

Page 14

TDA4863-2 and CoolMOS™ SPP08N50C3 37 R4A R6A 41 R6B R8A R10 47 R11 48 R11A 49 VAR1 50 ZD1 Boost Choke Layout Layer ...

Page 15

Test report 11.1 Load test (table and figure) Input Input Voltage Current Input (Vac) (A) Power (W) 0.226 18.45 0.3 24.71 0.569 47.81 0.813 68.64 1.09 91.95 85 1.341 113.26 1.596 134.6 1.884 158.8 2.15 180.99 0.188 18.98 0.242 ...

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April ...

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PF 0.7 0.6 0.5 0.4 0.033 0.05 0.1 <Docnumber> April 2004 160W PFC Evaluation Board with DCM PFC controller TDA4863-2 and CoolMOS™ SPP08N50C3 0.15 0.2 0.25 0.3 Ouput Current (A) 17 85Vac 110Vac 230Vac 265Vac 0.35 ...

Page 18

TDA4863-2 and CoolMOS™ SPP08N50C3 11.2 Harmonic test according to EN61000-3-2 Class D requirement 11.2.1 85VAC, full load (160W output) 11.2.2 85VAC, 8.25% of full load (13.2W output) <Docnumber> April 2004 160W PFC Evaluation Board with DCM PFC 18 ...

Page 19

TDA4863-2 and CoolMOS™ SPP08N50C3 11.2.3 230VAC, full load (160W output) 11.2.4 230VAC, 8.25% of full load (13.2W output) <Docnumber> April 2004 160W PFC Evaluation Board with DCM PFC 19 ...

Page 20

TDA4863-2 and CoolMOS™ SPP08N50C3 11.3 Waveforms (startup, full load operation and load jump) 11.3.1 Startup test at 230VAC, Iout=0.4A <Docnumber> April 2004 160W PFC Evaluation Board with DCM PFC Vout Vcc Iin Vgate_drive Vout Vcc Iin Vgate_drive 20 ...

Page 21

TDA4863-2 and CoolMOS™ SPP08N50C3 11.3.2 full load operation at 230VAC, Iout=0.4A Iin 11.3.3 Load jump test at 230VAC, Iout from 0.033A to 0.4A Iin Iout <Docnumber> April 2004 160W PFC Evaluation Board with DCM PFC Vin Vout Vcc Vout ...

Page 22

TDA4863-2 and CoolMOS™ SPP08N50C3 11.3.4 Load jump test at 230VAC, Iout from 0.4A to 0.033A Iout 11.3.5 AC line jump test from 85VAC to 265VAC at full load Rectified Vin <Docnumber> April 2004 160W PFC Evaluation Board with DCM ...

Page 23

TDA4863-2 and CoolMOS™ SPP08N50C3 11.3.6 AC line drop test from 265VAC to 85VAC at full load Rectified Vin <Docnumber> April 2004 160W PFC Evaluation Board with DCM PFC Vout Iin Isense 23 ...

Page 24

... TDA4863-2 and CoolMOS™ SPP08N50C3 12 References: [1] Infineon Technologies: Boost Controller - TDA4863-2 Power Factor Controller IC for High Power Factor and Low THD; Final datasheet; Infineon Technologies; Munich; Germany; Feb. 2004 [2] Wolfgang Frank, Description, Application Note, Infineon Technologies; Munich; Germany; April 2002 ...

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