LT3825EFE-PBF LINER [Linear Technology], LT3825EFE-PBF Datasheet

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LT3825EFE-PBF

Manufacturer Part Number
LT3825EFE-PBF
Description
Isolated No-Opto Synchronous Flyback Controller with Wide Input Supply Range
Manufacturer
LINER [Linear Technology]
Datasheet
FEATURES
APPLICATIONS
n
n
n
n
TYPICAL APPLICATION
n
n
n
n
n
n
n
n
n
36V TO 72V
Isolated Medium Power (10W to 60W) Supplies
Isolated Telecom, Medical Converters
Instrumentation Power Supplies
Isolated Power over Ethernet Supplies
Senses Output Voltage Directly from Primary Side
Winding—No Optoisolator Required
Synchronous Driver for High Effi ciency
Input Voltage Limited Only by External
Power Components
Accurate Output Regulation Without User Trims
Switching Frequency from 50kHz to 250kHz
Synchronizable
Load Compensation
Programmable Undervoltage Lockout
Available in a Thermally Enhanced 16-Lead
TSSOP Package
2.2μF
V
IN
+
402k
15k
12k
UVLO
PGDLY
t
28.7k
3.01k
ON
100k
SYNC
FB
48V to 3.3V at 12V Isolated Supply
T1
R
CMP
2.1k
ENDLY
V
CC
47μF
47pF
20Ω
150k
LT3825
+
OSC
47k
GND SFST
SG
SG
PG
0.1μF
0.22μF
SENSE
SENSE
C
CMP
V
+
C
20Ω
100pF
100k
0.02Ω
10nF
Synchronous Flyback Controller
SG
with Wide Input Supply Range
330Ω
T1
0.1μF
×2
2.2nF
10k
47Ω
DESCRIPTION
The LT
designed for medium power fl yback topologies. A typical
application is 10W to 60W with input voltage limited only
by external power path components. A third transformer
winding provides output voltage feedback.
The LT3825 is a current mode controller that regulates
output voltage based on sensing secondary voltage via
a transformer winding during fl yback. This allows for
tight output regulation without the use of an optoisolator,
improving dynamic response and reliability. Synchronous
rectifi cation increases converter effi ciency and improves
output cross regulation in multiple output converters.
The LT3825 operates in forced continuous conduction mode
which improves cross regulation in multiple winding ap-
plications. Switching frequency is user programmable and
can be externally synchronized. The part also has load com-
pensation, undervoltage lockout and soft-start circuity.
L, LTC and LT are registered trademarks of Linear Technology Corporation.
All other trademarks are the property of their respective owners.
Protected by U.S. Patents, including 6948466, 5841643.
15Ω
470μF
×4
V
3.3V
12A
®
3825 TA01a
OUT
3825 is an isolated switching regulator controller
1μF
+
Isolated No-Opto
3.43
3.38
3.33
3.28
3.23
3.13
3.18
92
90
88
86
84
82
80
78
2
2
36V
3
3
IN
4
4
5
LOAD CURRENT (A)
LOAD CURRENT (A)
5
Regulation
48V
Effi ciency
72V
6
6
IN
IN
36V
48V
72V
7
7
IN
IN
IN
8
8
9
9
LT3825
10
10
3825 TA01b
3825 TA01c
11 12
11 12
3825fa
1

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LT3825EFE-PBF Summary of contents

Page 1

FEATURES n Senses Output Voltage Directly from Primary Side Winding—No Optoisolator Required n Synchronous Driver for High Effi ciency n Input Voltage Limited Only by External Power Components n Accurate Output Regulation Without User Trims n Switching Frequency from 50kHz ...

Page 2

... LT3825EFE#TRPBF LEAD BASED FINISH TAPE AND REEL LT3825EFE LT3825EFE#TR Consult LTC Marketing for parts specifi ed with wider operating temperature ranges. For more information on lead free part marking, go to: For more information on tape and reel specifi cations, go to: ELECTRICAL CHARACTERISTICS ...

Page 3

ELECTRICAL CHARACTERISTICS The l denotes the specifi cations which apply over the full operating temperature range, otherwise specifi cations are 14V; PG, SG Open 1.5V SENSE PARAMETER Reference Voltage Line Regulation ...

Page 4

LT3825 TYPICAL PERFORMANCE CHARACTERISTICS V and V CC(0N) CC(OFF) vs Temperature CC(ON CC(OFF –50 – 100 TEMPERATURE (°C) 3825 G01 SENSE Voltage vs Temperature 110 ...

Page 5

TYPICAL PERFORMANCE CHARACTERISTICS Feedback Amplifi er Output Current 125°C 25°C 50 –40° –10 –30 –50 –70 0.9 1 1.1 1.2 1.3 1.4 V (V) FB 3825 G10 Feedback Amplifi er Voltage Gain vs Temperature ...

Page 6

LT3825 TYPICAL PERFORMANCE CHARACTERISTICS Minimum PG On Time vs Temperature 340 R = 158k tON(MIN) 330 320 310 300 290 280 270 260 –50 – 100 TEMPERATURE (°C) 3825 G19 PIN FUNCTIONS SG (Pin 1): Synchronous ...

Page 7

PIN FUNCTIONS V (Pin 9): Pin used for frequency compensation for the C switcher control loop the output of the feedback amplifi er and the input to the current comparator. Switcher frequency compensation components are normally placed on ...

Page 8

LT3825 BLOCK DIAGRAM UVLO 19. – 1.235V 15.3V REFERENCE ( UVLO 10 I UVLO OSC 7 OSCILLATOR SYNC PGDLY 15 ENDLY 4 8 CLAMPS 0.7 + 1.3 – ...

Page 9

FLYBACK FEEDBACK AMPLIFIER LT3825 FEEDBACK AMP 1.25V – + COLLAPSE DETECT ENABLE TIMING DIAGRAM PRIMARY SIDE MOSFET DRAIN VOLTAGE PG VOLTAGE SG VOLTAGE V FLBK – ...

Page 10

LT3825 OPERATION The LT3825 is a current mode switcher controller IC de- signed specifi cally for use in an isolated fl yback topology employing synchronous rectifi cation. The LT3825 operation is similar to traditional current mode switchers. The major difference ...

Page 11

OPERATION that developed under these conditions, forced continuous operation normally occurs. See Applications Information for further details. Enable Delay (ENDLY) The fl yback pulse appears when the primary side switch shuts off. However, it takes a fi nite time until ...

Page 12

LT3825 OPERATION LOAD COMP CMPF 50k – CMP CMP Figure 1. Load Compensation Diagram FB node. This effectively increases the voltage required at ...

Page 13

APPLICATIONS INFORMATION Transformer Design Transformer design/specifi cation is the most critical part of a successful application of the LT3825. The following sections provide basic information about designing the transformer and potential tradeoffs. If you need help, the LTC Applications group ...

Page 14

LT3825 APPLICATIONS INFORMATION As a rough guide, leakage inductance of several percent (of mutual inductance) or less may require a snubber, but exhibit little to no regulation error due to leakage spike behavior. Inductances from several percent up to perhaps ...

Page 15

APPLICATIONS INFORMATION Ripple current and percentage ripple is largest at minimum duty cycle; in other words, at the highest input voltage calculated from • MAX ( ) MIN IN ...

Page 16

LT3825 APPLICATIONS INFORMATION Setting Feedback Resistive Divider The expression for V developed in the Operation sec- OUT tion is rearranged to yield the following expression for the feedback resistors • ESR + R +I OUT SEC R1= R2 ...

Page 17

APPLICATIONS INFORMATION 4. Compute: R SENSE • • • CMP OUT ( ) 5. Verify this result by connecting a resistor of this value from the R pin to ground. ...

Page 18

LT3825 APPLICATIONS INFORMATION The t resistor is set with the following equation: ON(MIN) t (ns) – 104 ON(MIN) R (kΩ) = tON(MIN) 1.063 Keep R greater than 70k. A good starting value tON(MIN) is 160k. Enable Delay Time (ENDLY) Enable ...

Page 19

APPLICATIONS INFORMATION The bias current on this pin depends on the pin volt- age and UVLO state. The change provides the user with adjustable UVLO hysteresis. When the pin rises above the UVLO threshold a small current is sourced out ...

Page 20

LT3825 APPLICATIONS INFORMATION Switching action commences and the converter begins to deliver power to the output. Initially the output voltage is low and the fl yback voltage is also low the LT3825 current (only a fraction comes ...

Page 21

APPLICATIONS INFORMATION next cycle. This action naturally holds the V during the current comparator sense action (current mode switching). AN19 provides a method for empirically tweaking frequency compensation. Basically it involves introducing a load current step and monitoring the response. ...

Page 22

LT3825 APPLICATIONS INFORMATION Output Voltage Error Sources The LT3825’s feedback sensing introduces additional sources of errors. The following is a summary list. The internal bandgap voltage reference sets the reference voltage for the feedback amplifi er. The specifi cations detail ...

Page 23

APPLICATIONS INFORMATION For each secondary-side power MOSFET RMS current is given by: I OUT I = RMS SEC ( ) 1 – DC MAX Calculate MOSFET power dissipation next. Because the primary-side power MOSFET operates at high V tion power ...

Page 24

LT3825 APPLICATIONS INFORMATION Synchronous Gate Drive There are several different ways to drive the synchronous gate MOSFET. Full converter isolation requires the synchro- nous gate drive to be isolated. This is usually accomplished by way of a pulse transformer. Usually ...

Page 25

APPLICATIONS INFORMATION charging/discharging ΔV. This percentage ripple changes, depending on the requirements of the application. You can modify the equations below. For a 1% contribution to the total ripple voltage, the ESR of the output capacitor is determined by: ( ...

Page 26

LT3825 APPLICATIONS INFORMATION The total IC dissipation is computed as • • (Q D(TOTAL OSC V is the worst-case LT3825 supply voltage. CC Junction temperature is computed as ...

Page 27

APPLICATIONS INFORMATION Place the small-signal components away from high frequency switching nodes. This allows the use of a pseudo-Kelvin connection for the signal ground, where high di/dt gate driver currents fl ow out of the IC ground pin in one ...

Page 28

LT3825 TYPICAL APPLICATIONS + V IN 36V TO 72V 2.2μF 100V BAS21 402k 29. 20Ω UVLO PGDLY 3.01k 15k 12k 100k ALL CAPACITORS 25V UNLESS OTHERWISE NOTED T1: EDFD25-3F3 GAP ...

Page 29

TYPICAL APPLICATIONS + V IN 36V TO 72V 0.82μF 100V BAS21 402k 26. 20Ω FB UVLO PGDLY 15k 3.01k 15k 100k Effi ciency vs Load Current 90 36V IN 88 72V IN 48V ...

Page 30

LT3825 TYPICAL APPLICATIONS + V IN 36V TO 72V 28. • 3.01k 1% 402k 1% FB 2.2μF 100V UVLO 15k 1% PGDLY t SYNC R ON 12k 100k 750Ω C4: TDK C3225X5R0J476M C5: SANYO 6TPD470M L1: ...

Page 31

PACKAGE DESCRIPTION (.141) 6.60 ±0.10 4.50 ±0.10 SEE NOTE 4 RECOMMENDED SOLDER PAD LAYOUT 4.30 – 4.50* (.169 – .177) 0.09 – 0.20 0.50 – 0.75 (.0035 – .0079) (.020 – .030) NOTE: 1. CONTROLLING DIMENSION: MILLIMETERS MILLIMETERS 2. DIMENSIONS ...

Page 32

LT3825 RELATED PARTS PART NUMBER DESCRIPTION LT1424-5 Isolated Flyback Switching Regulator LT1424-9 Isolated Flyback Switching Regulator LT1425 Isolated Flyback Switching Regulator LTC1698 Isolated Secondary Synchronous Rectifi er Controller LT1725 General Purpose High Power Isolated Flyback Controller LT1737 High Power Isolated ...

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