803774 Bergquist, 803774 Datasheet - Page 7

• Manufacturer Part Number: 803774
• Description: BOARD LED IMS SEOUL SEMI P5
• Manufacturer: Bergquist
• Series: Thermal Clad® IMS®r
• Type: Thermal Clad Boardr

Specifications of 803774

• Shape: Star
• For Use With/related Products: Seoul Semiconductor Z-Power P5
• Lead Free Status / RoHS Status: Lead free / RoHS Compliant

Thermal Clad Long Term Reliability
New materials undergo a rigorous 12 to 18 month qualification pro-
gram prior to being released to the market.
In state-of-the-art laboratories and test facilities, Bergquist performs
extensive testing on all their thermal materials for electrical integrity.
Bergquist utilizes stringent development procedures.The lab facilities at
Bergquist are U.L. cer tified and manufacturing facilities are ISO
9001:2000 certified.
Dynamic Mechanical Analysis (DMA) – Measures the
modulus of materials over a range of temperatures.
500 cycles/-40°C-150°C
Loncoterge - 15 min.
85°C/85%RH/100V
125°C/2000 hours
Alcohol - 15 min.
Sequential Aging
Temp/Hum/Bias
Thermal Stress
Chemical Soak
Peel Adhesion
230°C/10 min.
Thermal Aging
Temp Cycling
Properties
Pull Strength
2000 hours
350 hours
Physical
500 cycles/-40°C-150°C
Loncoterge - 15 min.
Breakdown Voltage
85°C/85%RH/100V
125°C/2000 hours
Alcohol - 15 min.
Sequential Aging
Temp/Hum/Bias
Thermal Stress
Chemical Soak
230°C/10 min.
Thermal Aging
Temp Cycling
DC and AC
2000 hours
350 hours
Chamber Ovens – Over 3000 cubic feet (85 cubic meters)
of oven capacity is dedicated to long term thermal bias age
testing. The ovens take material to temperatures above T g .
At selected intervals, samples are removed and tested to
verify material integrity.
Typical Qualification Programs
Insulation Impedance
Thermal Bias Aging
125°C/100V/2000h
Thermal Bias Aging
125°C/480V/2000h
Thermal Bias Aging
175°C/100V/2000h
85C/85%RH/100V
Temp/Hum/Bias
Properties
2000 hours
Electrical
Thermal Clad Reliability
Extensive qualification testing consists of mechanical property valida-
tion, adhesion, temperature cycling, thermal and electrical stress. To
validate long term reliability, electrical testing is performed at selected
intervals to 2000 hours where final evaluation is completed.
To ensure consistent product performance with manufactured materi-
als, we couple the up-front qualification test with regular audits. Audits
include physical, electrical and thermal property tests.
Permittivity/Dissipation
85°C/85%RH/100V
Thermal Bias Aging
125°C/100V/2000h
Thermal Bias Aging
125°C/480V/2000h
Thermal Bias Aging
175°C/100V/2000h
Temp/Hum/Bias
2000 hours
Thermogravimetric Analyzer (TGA) – Measures the stability
of our dielectrics at high temperatures, baking the materials
at prescribed temperatures and measuring weight loss.
300°C/1 minute and
200°C/72 hour post
Thermal Shock
Conductivity
Sand Bath
Thermal
Other Properties
Evaluated
Solder Shock
Flammability
Ten Cycle
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