203618-1 TE Connectivity, 203618-1 Datasheet - Page 31

• Manufacturer Part Number: 203618-1
• Description: Connector Accessories Male Jack Screw Zinc Alloy
• Manufacturer: TE Connectivity
• Type: Jack Screw Kitr
• Series: Mr

Specifications of 203618-1

• Product Length (mm): 47.19mm
• Product Depth (mm): 7.92mm
• Product Diameter (mm): 7.92mm
• Accessory Type: Jack Screw
• Thread Size - Imperial: 6-32
• Screw Head Height: 9.91mm
• Screw Length: 47.19mm
• Screw Head Diameter: 0.312"
• Rohs Compliant: Yes
• Angle: Straight
• Brand/series: M Series
• Length, Overall: 1.858 "
• Material, Housing: Zinc Alloy
• Primary Type: Interconnect System
• Product Type: Hardware
• Gender: Male
• Type Of Connector: Standard
• Mount: Panel
• Jackscrew Type: Turnable
• Jackscrew Material: Zinc Alloy
• Hardware Type: Jackscrew
• Mounting Hardware: None
• Jackscrew Style: Short
• Jackscrew Coating: Clear Chromate
• Jackscrew Tip, Roll Pin Material: Stainless Steel
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Not relevant for lead free process
• Rohs/elv Compliance History: Always was RoHS compliant
• Packaging Method: Loose Piece
• Lead Free Status / RoHS Status: Compliant
• For Use With: M Series Rectangular Connectors
• Lead Free Status / Rohs Status: RoHS Compliant part

Type III+, Crimp,
Snap-In
Material and Finish
Contact Body - Brass or phospher bronze
Retention Spring - Stainless steel
Catalog 82003
Revised 06-08
www.tycoelectronics.com
Contact Size 16 - Pin Diameter .062 [1.57]
(Test Current, 13 Ampere)‡
1
2
3
4
Overall insulation crimp diameter, including crimp barrel, must not
exceed .125 [3.18].
.000015 [0.00038] gold in the mating area over .000050 [0.00127]
min. nickel.
.000030 [0.00076] gold in the mating area, with gold flash on
remainder, over .000050 [0.00127] min. nickel.
.000030 [0.00076] gold in the mating area, with gold gradient on
remainder, over .000050 [0.00127] min. nickel.
A W G
30-28
30-26
26-24
24-20
18-16
18-14
Wire Size
R a n g e
Socket
Pin
0.05-0.09
0.05-0.15
0.12-0.2
0.2-0.6
0.8-1.4
0.8-2.0
mm
2
- See chart
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
.060-.120
.110-.150
.040-.060
.014-.030
.035-.055
.040-.080
.080-.100
.080-.100
.080-.100
.015-.030
0.38-0.76
1.02-1.52
0.36-0.76
0.89-1.40
1.02-2.03
1.52-3.05
2.03-2.54
2.03-2.54
2.03-2.54
2.79-3.81
R a n g e
Dia.
I n s .
[
.0625
Signal Contacts
1.588
AMP M Series
Pin and Socket Connectors
+.0010
-.0020
-0.051
5
+0.025
5
1
1
1
1
1
1
1
]
Dia.
[
.390
9.91
7
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Sel. Gold/Nickel
Gold/Nickel
Gold/Nickel
Gold/Nickel
Gold/Nickel
Gold/Nickel
Gold/Nickel
Gold/Nickel
Gold/Nickel
]
Bright Tin
Bright Tin
Bright Tin
Bright Tin
Bright Tin
Bright Tin
Bright Tin
Bright Tin
5
6
7
Contact
Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23-
24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.
To use with the 626 Pneumatic Tool: remove crimping head from Straight
Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1 ,
Adapter Holder P art No. 356304-1 (with ratchet) or 189928-1 (without),
and Power Unit P art No. 189721-1 (hand actuated) or 189722-1 (foot
actuated).
Phosphor bronze contact body
Min.
Finish
Pin Body
Related Product Data
Application Tooling - Pages 76-79
Technical Documents
114-10004 application Specification
108-10024 Product Specification
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
2
2
2
2
2
2
2
2
Spring, Stainless Steel
3
3
3
3
4
3
4
3
3
4
3
4
3
4
3
(Continued)
Pin
1-66098-9
1-66425-2
1-66106-5
2-66102-5
2-66102-2
1-66564-2
1-66332-4
1-66098-8
1-66359-4
1-66359-5
1-66359-0
1-66359-2
788085-3
788085-1
66425-7
66425-8
66393-7
66393-8
66106-7
66106-8
66102-8
66102-9
66564-8
66332-7
66332-8
66098-8
66098-9
66098-6
66359-9
66597-8
66597-2
‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 8.
P i n
—
—
—
—
Contact No.
Strip Form
S
7
7
1-66424-1
1-66108-5
3-66104-0
2-66104-3
1-66563-1
1-66331-4
1-66100-9
1-66358-6
1-66358-8
1-66358-0
1-66358-3
1-66598-0
788088-2
788088-1
66424-7
66424-8
66394-7
66394-8
66108-7
66108-8
66108-1
66104-8
66104-9
66104-1
66563-8
66331-7
66331-8
66331-2
66100-8
66100-9
66358-9
66358-1
66598-9
66598-2
Socket
—
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
7
7
NOTE: All part numbers
are RoHS Compliant
1-66107-1
1-66103-8
1-66103-2
1-66400-0 1-66399-0
1-66099-5 1-66101-9
1-66361-2
788085-4
66429-3
66429-4
66406-4
66107-3
66107-4
66103-3
66103-4
66566-7
66566-4
66400-3
66400-4
66099-3
66099-4
66099-1
66361-3
66361-4
66361-8
66602-8
66602-2
P i n
—
—
—
—
—
—
—
Loose Piece
Contact No.
[
Spring, Stainless Steel
Ferrule, Brass, Nickel Flash
7
2.87
.113
S
*
Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78]
o
Extraction Tool Part No. 305183. (Instruction Sheet 408-1216)
***
1-66109-7
1-66105-9
1-66105-3
1-66360-2
Standard reeling of strip form contacts.
Commercial PRO-CRIMPER II hand tool for field repair only. Note:
Die Set can be adapted for use with 626 Pneumatic Tool System.
r less),
[
788088-3
13.46
.530
Call Technical Support for Machine Applicator Part Numbers.
66428-3
66428-4
66405-4
66109-3
66109-4
66109-1
66105-3
66105-4
66105-1
66565-7
66565-4
66399-3
66399-4
66399-2
66101-3
66101-4
66360-3
66360-4
66360-8
66360-1
66601-9
66601-2
Socket
]
—
—
—
Max.
Dia.
± .010
± 0.25
No. 200893-2 (for insulation diameters .090 [2.29] max.).
—
]
7
Socket
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Loose Piece
Hand Tool
90716-1
91515-1
90225-2
91515-1
58495-1*
91515-1
58495-1*
91542-1
91523-1
90225-2
91505-1
91523-1
58495-1*
91519-1
91521-1
or
or
or
Tooling Part No.
6
6
6
6
6
6
6
6
6
6
6
or
or
or 567947-1***
or 466979-1***
or 680602- ***
or 567363- ***
567867-1***
466585-3***
466908-2***
466907-2***
466383-4***
466942-1***
466906-1***
466923-2***
466958-1***
Applicators
466598- ***
466321- ***
466323- ***
466324- ***
466325- ***
466326- ***
567364- ***
Strip Form
or
or
or
or
or
or
31