91500-1 TE Connectivity, 91500-1 Datasheet - Page 4

• Manufacturer Part Number: 91500-1
• Description: TOOLS,CRIMP,RATCHET,CERTICRIMP 2,SAHT UMNL20-14,CABLE WRAP,CERTI-CRIMP II STRAIGHT AND CERTI-CRIMP DOUBLE ACTION HAND TOOLS ,TYCO ELECTRONICS / AMP
• Manufacturer: TE Connectivity
• Type: Toolr

Specifications of 91500-1

• Rohs Compliant: NA
• Application: Universal MATE-N-LOK® II connectors
• Diameter, Insulation: 0.060-0.130 in.
• Tool Type: Crimp Tool
• Wire Range: 20-14 AWG
• Wire Size: 20-14 AWG
• Lead Free Status / RoHS Status: RoHS Not Applicable

4.5. Ratchet Inspection
The ratchet feature on these hand tools should be
checked to ensure that the ratchet does not release
prematurely, allowing the crimping dies to open before
they have fully bottomed. Obtain a 0.025- -mm [.001- -in.]
shim that is suitable for checking the clearance between
the bottoming surfaces of the crimping dies. Proceed as
follows:
50.04
[1.970]
4 of 4
1. Select the maximum size wire and strip it
according to dimensions listed in the drawing shipped
with the tool.
2. Select contact and crimp section corresponding to
the selected wire size (refer to the drawing shipped
with the tool).
3. Position the contact and wire in the crimping dies,
as described in the CRIMPING PROCEDURE
section.
4. Hold the wire in place and squeeze the handles
until the ratchet releases. Hold the handles in this
position, maintaining just enough tension to keep the
dies closed.
5. Check the clearance between the bottoming
surfaces of the wire crimper and the wire anvil. See
Figure 1. If the clearance is 0.025 mm [.001 in.] or
less (on at least two of the bottoming surfaces), the
ratchet is satisfactory. If clearance exceeds 0.025 mm
[.001 in.], the ratchet is out of adjustment and must be
repaired. See Section 5.
29.46 [1.160]
ITEM
1
19.81 [.780]
41.91 [1.650]
12.19 [.480]
76.71 [3.020]
PART NUMBER
21045--3
1
DClosed to Last Ratchet Point Before Release
REPLACEABLE PARTS
296.93 [11.690]
Figure 4
5. REPLACEMENT AND REPAIR
Replacement parts are listed in Figure 4. Parts other
than those listed in Figure 4 should be replaced by Tyco
Electronics to ensure quality and reliability of the tool.
Order replacement parts through your Tyco Electronics
Representative, or call 1- -800- -526- -5142, or refer to the
appropriate website:
Tools may also be returned for evaluation and repair. For
tool repair service, contact a Tyco Electronics
Representative at: 1- -800- -526- -5136, or reference the
appropriate website above.
6. REVISION SUMMARY
RING, Retaining
DESCRIPTION
NOTE
220.22 [8.670]
S
S
S
S
S
[e-mail]
[e-mail]
[e-mail]
[e-mail]
Updated document to corporate requirements
The insulation crimper does not bottom on the
insulation anvil.
15.75 [.620]
QTY PER TOOL
4
27.43 [1.080]
408- 8547
70.36D
[2.770]
Rev F