MIL-22520/7/01 Souriau Connection Technology, MIL-22520/7/01 Datasheet - Page 30

• Manufacturer Part Number: MIL-22520/7/01
• Description: Circular MIL / Spec Connectors CRIMP TOOL FRAME
• Manufacturer: Souriau Connection Technology
• Series: JBX Seriesr
• Type: Crimping Toolr

Specifications of MIL-22520/7/01

• Product Type: Tools
• Termination Style: Crimp
• Cable Diameter: 0.7 mm to 0.9 mm, 1.3 mm
• Product: Crimping, Stripping & Cutting Tools & Drills
• Description/function: Contact Crimping
• Wire Gauge Range: 28-16
• Lead Free Status / RoHS Status: Lead free / RoHS Compliant
• For Use With: Contacts 0.7 mm to 9 mm, 1.3 mm

JBX Series
Push-Pull Connectors
Receptacle assembly instructions
Manual extraction tool
The extraction tool is the same for both male and female contacts.
Figure 6.A
Trouble shooting
7. Potting of backend of receptacle with clipped contacts
Contact will not seat in connector, contact
backing out.
Bent solder contact.
Contact stubbing after mating.
Electrical failure
Clipped contacts are designed to float in the connector so that they self align when mated. It is sometimes
necessary to pot the backend of the connector so that the contacts are sealed off from the environment. When
this application is needed, it is recommended that the assembler engage a mating connector/alignment tool to the assembly
being potted. Once the mating connector/alignment tool is engaged, it must be left engaged until the potting compound has
hardened. This will insure that the true position requirements are met. If the application is low volume, a mating connector
can be used. If the application is for high volume, it is recommended that an alignment tool be purchased from the supplier.
Shell size
0
1
2
3
Problem:
Ø contacts
Wrong wire or insulation size, wrong strip
length, poor crimping, broken clips, damaged
insulator, removed contact without proper
removal tool, bad crimp.
Bent in handling, bent in soldering operation,
connector assembled incorrectly.
Bent contact and damaged contact,
connector assembled incorrectly.
Improper crimping, wrong wire strip length,
wire loading incorrect location, poor solder
joint.
0.7
0.9
0.7
0.9
1.3
0.7
0.9
1.3
1.6
2.0
0.7
0.9
1.3
1.6
2.0
Cause:
30
SOURIAU part number
JBX OUT DC 07
JBX OUT DC 09
JBX OUT DC 07
JBX OUT DC 09
JBX OUT DC 07
JBX OUT DC 09
JBX OUT DC 16
JBX OUT DC 20
JBX OUT DC 07
JBX OUT DC 09
JBX OUT DC 16
JBX OUT DC 20
JBX OUT DC 1 3
JBX OUT DC 1 3
JBX OUT DC 1 3
Use correct wire, adjust strip length, strip and
recrimp with new contact, replace insulator,
using correct crimp tool, replace contact.
Re-align contact, replace insert with contacts.
Re-align contact, replace insert with contacts.
If using clipped contacts and receptacle is
potted, a mating connector must be applied
to the connector that is being potted. This
insures that contacts will be properly aligned.
Remove contact with correct removal tool,
reinstall new contact, and verify strength.
Correction:
ASTRO part number
ATJP 2045
ATJP 2057
ATJP 2045
ATJP 2057
ATJP 2077
ATJP 2045
ATJP 2057
ATJP 2077
ATJP 2095
ATJP 21 1 5
ATJP 2045
ATJP 2057
ATJP 2077
ATJP 2095
ATJP 21 1 5