BGA/CSP-NK OKI METCAL, BGA/CSP-NK Datasheet

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BGA & CSP Rework System BGA-3590 Series CSP-3500 Series www.metcal.com USER GUIDE Precision Systems for the Electronics Bench P/N 7000-1251, Ver 9/01 ...

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BGA-3500 Series Manual 5/01 ...

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TABLE OF CONTENTS PREFACE Specifications System Part Numbers Environmental Conditions Vision Systems Shipping Data SECTION I Introduction and General Overview SECTION II System Features and Accessories SECTION III System Functions SECTION IV Set-Up Procedures SECTION V Quick Guide to Calibration ...

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... Specifications for the BGA/CSP-3500 Series Rework Systems Rework System Model Base Unit Input Voltage Base Unit Power Consumption Control Unit Input Voltage Control Unit Power Consumption Base Unit Max Source Temperature Bottom-side heater: Control Unit Max Source Temperature from BGA-3582 Micro Oven ...

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System Part Numbers Part Number Item Description BGA-3591 BGA rework system with high power under-board heater, split field vision system & monitor 115V NTSC BGA-3592 BGA rework system with high power under-board heater, split field vision system & monitor 230V ...

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... Please read this operators manual thoroughly prior to use. I. INTRODUCTION AND GENERAL OVERVIEW Thank you for your purchase of a Metcal BGA/CSP-3500 Series Rework System. Each unit has been inspected thoroughly by Metcal prior to shipment and, with proper maintenance, will give you years of reliable performance. ...

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... II. SYSTEM FEATURES AND ACCESSORIES BGA/CSP-3500 REWORK SYSTEM INCLUDES: • BGA/CSP-3500 Series Base Unit • BGA/CSP-3500 Control Unit with BGA-1 Microprocessor digital module • High Resolution Camera, 1/2” CCD with “C” mount. • Open-ended adjustable size board holder with under board support. ...

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... Component Pick-up Solenoid – When engaged, the vacuum is set to automatically raise the component after reflow. III. SYSTEM FUNCTIONS BGA/CSP-3500 SYSTEM - Figure 1 (page 7) 17. Vacuum Cup Height Lock – After the lift solenoid has been armed, this knob locks the vacuum cup into position on the component to be removed. ...

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Figure BGA-3500 Series Manual 5/ ...

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... Z-Axis. 14. Foot Switch Receptacle - The FS-24 Footswitch connects to this receptacle. Control Unit BGA/CSP-3500 Control Unit Front Panel - Figure 3 (page 9) 11. Airflow Gauge: Measures the airflow out put to the Reflow Head (liters/minute). 12. Main Power Switch 13 ...

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Cool Air Fitting: This fitting connects to the large diameter hose with the blue ring extending from the Reflow Head assembly. 15. Vacuum Connection Fitting: Connects to the small diameter vacuum hose extending from the Reflow Head assembly. 16. ...

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... Mount the camera to the lens by rotating the camera clockwise so that it fully screws onto the top of the lens assembly. 3. Connect the black cable extending from the rear of the BGA/CSP-3500 base unit to the connector marked “12VDC IN” located on the rear of the camera. 4. Connect one end of the appropriate video cable (SVHS or BNC) to the appropriate video output connector (“ ...

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... The small diameter silicon hose connects to the fitting marked “VAC “. 5. Plug in the power cords on the BGA/CSP-3500 Main Unit and Control Unit. Set the BGA/CSP-3500 Main power switch, Control Unit power switch and the Monitor power switch to the “on” position. ...

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... A. PLACEMENT When your BGA/CSP-3500 Series Rework System has been completely set up and you are familiar with the functions of the unit, you are ready to place your first component. 1. Ensure that all power switches are in the “ON” position. Push the “Power” button on your monitor so that it is turned on. Make sure that your monitor is set for the correct input that corresponds with your video input connector (i.e. “ ...

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Remove the V Block and replace it with the height reference block so that the block sits on the bare component slide. With the Z-Axis knob rotated fully clockwise and the component lifted to it’s top posi- tion, rotate ...

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With the component placed onto PCB, the vacuum will automatically deactivate when the vacuum head senses pressure produced by the component contacting the PCB. If you are controlling the vacuum by the foot switch, you can deactivate the vacuum ...

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Turn the vacuum switch (16) to the “on” position. 17. While unlocked, push the spring-loaded head on the Micro Oven down so that the vacuum cup makes a complete seal on the BGA component which you are removing and ...

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... Please consult your Metcal representative for more information. Please note: For this operation it is required that you select footswitch operation and use the footswitch. The footswitch selector is located on the back of the BGA/CSP-3500 Base unit, on the left side, next to the placement head. ...

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... Depress the footswitch to release the vacuum. Application Note On Using The Optional BGA-NA For SMT Rework The optional BGA-NA Nozzle Adapter allows the BGA/CSP-3500 to use Metcal’s range of FCR/MTR Nozzles for SMT applications, as well as custom designed SMT nozzles to accommodate virtually any component. ...

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... Metcal. Custom nozzles are also available upon request. VII. TROUBLESHOOTING This section provides basic suggestions to assist with problems that might be encountered with your BGA/CSP-3500. If you are in need of any additional assistance, contact your local Metcal Representative, or email us at experts@metcal.com. Placement Assembly 1 ...

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Problem: Image of pad pattern and PCB appears angle. Check: • Is the camera on an angle? Possible Solution • With a .050” hex key or jewelers screwdriver, loosen the camera setscrews located on the ...

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... Has the correct communication port been selected? Probable Solution: • Turn the BGA/CSP-3500 Control Unit on. • Ensure that a firm connection has been established between the BGA/CSP-3500 Control Unit and the PC. • When running the BGA Software, select “Auto Detect” for communication port. ...

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... The vacuum pad may be blocking the air path through the nozzle forcing the head to overheat. Remove the vacuum pad, allow the head to cool and restart the reflow cycle. VIII. SPARE PARTS AND OPTIONAL ACCESSORIES: Listed below are spare parts available for your BGA/CSP-3500 Rework System. BGA-3500 CONTROL BOX PART # ...

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... Vacuum Pads (40 Pieces, 4 Sizes) 19984 Thermocouple Assembly 21104 Fine Gage Thermocouple Assembly 20207 Kapton Tape (Roll) BGA/CSP-3500 BASE UNIT (convection preheater) PART # DESCRIPTION AC-525-PH-SET Heater pair, 500 W, 115V BGA-3000 & CSP-3500 Systems AC-525-PH-SET Heater pair, 500W, 230V BGA-3000 & CSP-3500 Systems 70399330 Heater pair, 200 W, 100V BGA-3000 & ...

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... Large Vacuum Nozzle 21137 Medium Vacuum Nozzle 21095 Small Vacuum Nozzle 21077 CSP Vacuum Nozzle OPTIONAL ACCESSORIES: BGA / CSP Reflow Nozzles BGA/CSPNozzle Kit: Part Number BGA/CSP-NK BGA REFLOW NOZZLES PART NUMBER INTERNAL DIMENSIONS BGA-194-194 19.4mm x 19.4mm BGA-220-220 22mm x 22mm BGA-228-228 22.8mm x 22.8mm BGA-252-291 25 ...

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... X. WARRANTY AND SERVICE WARRANTY POLICY: The BGA/CSP-3500 Series Rework System is under warranty for a period of 12 months, from the purchase date for all parts and labor. Heater elements are under warranty for a period of 90 days. Please contact your nearest Metcal office (listed on the back page) for any repair procedure. Metcal is not responsible for repairs to your system’ ...

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Hardware Requirement: Personal computer with a 486 or higher processor running the Microsoft Windows 95 or Windows 3.1 or later operating system memory or more Hard-disk space required: 20MB. A VGA or Higher resolution monitor (Super VGA ...

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The concept of the profile: A profile is the relationship between the temperature and time for a given placement or removal process. The profile is broken into four components known as the Preheat zone, soak zone, peak zone, and cool ...

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Open a profile stored in BGA module: Select File from menu, select Open and choose Module Profile. Select a profile from the list on the pop up dialog window and click OK. First, click here to select either Place Mode ...

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All essential functions for the BGA unit can be run from two control panels. One control panel processes the Module Profile (profiles stored in the BGA-3000 module) and the other the Library Profile (profiles stored on the selected floppy or ...

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The graphics display window illustrates the temperature, time settings and actual values for the profile. The vertical bars represent temperature and the horizontal bars represent the process time. The bars can be moved vertically or horizontally to change the temperature ...

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Copy curves: To copy a temperature curve from one graphics file to another requires opening a source graphics display window and a destination graphics display window prior to copying curve (s). Highlight the graphic window and choose Edit from the ...

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To move time measurement bars: Move the mouse pointer to the top of the time measurement bar, press and hold the left button of the mouse (A black mark representing the timer will appear on the bottom of the bar). ...

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How to change settings of the profile profile window, click on a text cell and enter settings on that cell. Click on Update after all cells have the correct settings graphics window, move the mouse pointer ...

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Enter new password/Change password: Select Security from menu and choose Change Password password has been set, enter the old password on the pop up window and click OK. You will be asked to enter new password twice if ...

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The Menu Open a new profile that is stored in the disk. Open a profile in BGA module. Open a profile on the disk. Open a graphics file on the disk. Save the selected profile Save the selected graphics window ...

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The mark indicates the particular item is enabled. Select here to enable the instant update after the settings bar on the graphics window is moved. Enable a short cut to copy the settings of the profile by drag a window ...

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Get information about BGA windows program. Select here to create the BGA manual file in *Microsoft Word format from the optional manual disk. *Note: Microsoft Word is trademark of Microsoft Corporation. Export a window image to Clipboard: Highlight a window ...

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Calibration Procedure for Fine-Pitch INTRODUCTION: The Fine-Pitch Placer portion of the BGA-3000 Rework System is a precision optical instrument that will provide its user with the ability to accomplish precise, repeatable alignment of component leads or balls with the mating ...

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Top view of board holder. Arm not shown for clarity. FIG A To place Gun Sight Assembly into board holder as shown above in FIG. A, procede as follows: Loosen black knobs marked C to allow movement of the front ...

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If the images are broken (not continuous) use the split vision adjustment knob to correct and make the image continuous. 10. The circles should appear as one circle and all markings should be even from one side to the ...

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FACTORY CALIBRATION The calibration procedure below describes how to adjust the five major components of the fine pitch placer. THE FIVE ADJUSTMENTS ARE: A. Vision Splitter (mirror) adjustment B. Beam Splitter (mirrored cube) adjustment C. Vision Assembly adjustment D. Magnification ...

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DWG # Using a 0.05 hex wrench perform tasks A through F. DWG # 3 A. Turn both screws C & D counterclockwise until there is no effect of this action on the screen. (The image does ...

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B. BEAM SPLITTER (MIRRORED CUBE) ADJUSTMENT 1. Move the Vacuum Head Assembly to the top position and install size 0.4 Vacuum Cup (P/N 19790) onto the vacuum tube. (See DWG # 5 below.) DWG # 5 2. Turn the Z ...

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DWG # 6A DWG # 6b (image on monitor) C. VISION ASSEMBLY ADJUSTMENT DWG # 7 1. Turn the split vision knob (marks on the diagonal line will move toward each other) until the four marks on the diagonal line ...

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Observe position of the screen splitting line on the screen. If the line does not run through the center of the marks or while zooming in and out the screen splitting line moves, perform steps a-f. DWG # 8 ...

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DWG # 10 a. Loosen the top mounting screw. Use 3/32” hex wrench. (See DWG # 11) b. Turn the supporting screw in or out until the diagonal line aligns itself. c. Tighten the top mounting screw. DWG # 11 ...

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Turn the zoom ring fully counterclockwise. 2. Move the split vision adjustment knob to see the 4 marks. 3. While turning the head assembly knob clockwise to exert a slight upward pressure, turn the top Z-adjuster set screw (Use ...

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DWG # 14 Do not touch this screw until after you adjust the block height in step D4. ADDENDUM B page 11 ...

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CONTACT INFORMATION AND TECHNICAL SUPPORT Metcal offers quick response technical service. Please contact your nearest Metcal office for technical support: Metcal Headquarters 1530 O‘Brien Drive, Menlo Park, CA 94025, USA Tel: +1 (650) 325 3291 Fax: +1 (650) 325 5932 ...