91085-2 Tyco Electronics, 91085-2 Datasheet - Page 2

• Manufacturer Part Number: 91085-2
• Description: TOOL MANUAL ARBOR PRESS
• Manufacturer: Tyco Electronics
• Series: CHAMP®r

Specifications of 91085-2

• Tool Type: Press, Manual
• Rohs Compliant: NA
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: IDC D-Sub Connectors
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant

adjusting the handle.
After installing the tooling assembly, it might be
necessary to adjust the height of the ram. Adjust the
ram height as follows:
of 3
3. Secure the appropriate upper tooling to the tool
mount according to the instructions packaged with
the upper tooling.
4. Remove the tool stop from the base plate
subassembly (slide base).
5. Secure the appropriate lower tooling to the base
plate according to the instructions packaged with
the lower tooling.
6. Re–install the tool stop onto the base plate
subassembly.
7. To actuate the ram, pull down on the handle
until the upper tooling bottoms on the lower tooling.
To retract the ram, raise the handle.
1. Determine the closed ram height dimension
required for the application.
2. Measure the distance between the bottom
surface of the upper tooling and the upper surface
of the lower tooling. Determine the direction (UP or
DOWN) that the ram must be moved.
3. Loosen the setscrew on the adjustment ring,
turn the adjustment ring clockwise to increase ram
height, or counterclockwise to decrease ram
height, then tighten the setscrew. Continue making
adjustments until the proper closed ram height
dimension is attained.
1. Using the tip of a small flat–blade screwdriver,
remove the plug button. Remove the socket head
cap screw and washer from the bore of the frame.
2. Grasp the adjustment ring, and pull the pinion
(small diameter gear in bore of frame) out of the
frame just enough to disengage it from the gear
teeth in the ram. Allow the ram to drop slowly until
the adjustment ring rests on the frame.
i
The ram height should be set before
Before beginning production, make sure that the
ram height is properly set according to Paragraph
4.1 and, if desired, adjust the handle according to
Paragraph 4.2.
To avoid personal injury when adjusting the
handle, STAY CLEAR OF THE HANDLE.
Depending on position, the weight of the ram
could force the handle to rotate quickly.
Tyco Electronics Corporation
It is recommended that the arbor frame assembly be
inspected according to Figure 3 immediately upon
arrival at your facility (and at regularly scheduled
intervals thereafter) to ensure that it has not been
damaged during handling.
To prolong the useful life of the arbor frame assembly,
and to provide the smoothest operation, lubricate
monthly as follows:
3. Rotate the handle to the desired position.
Ensure that the pinion rotates with the handle.
4. Push the pinion into the bore of the frame until it
engages the gear teeth in the ram.
5. Re–install the socket head cap screw and
washer. Re–install the plug button.
1. Remove the two screws that secure the tool
mount to the ram. Remove the tool mount.
2. Remove the lower tooling.
3. Move the ram to the bottom of its stroke (the
adjustment ring should bottom on the base plate).
Note the position of the handle. Loosen the handle
adjustment knob sufficiently for the handle to slide
from its mounting hole. Remove the handle.
4. Using a small flat–blade screwdriver, turn the
spring plunger (refer to Figure 3 for location)
counterclockwise until it no longer contacts the
ram.
5. Grip the adjustment ring, and pull it upward,
then remove the ram.
6. Apply ANDEROL 757
to the gear teeth on the ram and to the bore of the
frame.
7. Re–assemble the ram into the bore with the
grooved side of ram aligned with the spring
plunger. Ensure that the gear teeth in the ram
engage the teeth of the pinion (small diameter gear
in bore of frame) so that the handle position will be
the same as noted in Step 2 when the adjustment
ring bottoms.
8. Turn the spring plunger clockwise until it
bottoms lightly on the ram, then back off one–half
of a turn.
!
i
If the adjustment ring is NOT held in place when
the pinion is removed, the ram will drop and the
adjustment ring will slam onto the frame.
Though recommendations call for lubrication at
least once a month, the frequency should be
based on amount of use, working conditions, and
established company policies.
lubricant, or equivalent,
Rev