1-49513-0 Tyco Electronics, 1-49513-0 Datasheet - Page 3

• Manufacturer Part Number: 1-49513-0
• Description: TOOL HEAD BAT 16-14AWG CRIMP DG
• Manufacturer: Tyco Electronics
• Series: Diamond Grip™r

Specifications of 1-49513-0

• Connector Type: Terminals and Splices
• Crimp Handle: 1213563-1, 1213804
• Crimp Or Cable Size: 14-16 AWG
• Lead Free Status / RoHS Status: Not applicable / Not applicable

4.3. Insulation Crimp Adjustment
The insulation crimping section of the crimping head
has three positions: 1—Tight; 2—Medium; and
3—Loose.
Rev
End of Wire Conductor
Butts Against Splice Wire Stop
End of Wire Conductor
Butts Against Splice Wire Stop
First Crimp
Second Crimp
Locator
5. Activate tool to complete the crimp.
6. To crimp the other half of the butt splice,
reposition it in the crimping jaws and repeat Steps
1 through 5. If the splice cannot be turned, rotate
crimping head. See Figure 4.
7. Refer to Section 5 and Figure 6 for crimp
inspection.
1. Insert insulation adjustment pins in Position 3.
See Figure 5.
NOTE
2. Place the terminal or splice in crimping jaws, as
shown in Figure 3.
Locator
A
C
B
Always place both adjustment pins in the same
position. See Figure 5.
Edge of Splice Window
Rests Against Locator
Edge of Splice Window
Rests Against Locator
Butt Splices
Figure 4
B" Equals Wire Barrel
C" Equals Insulation Barrel
DIAMOND GRIP Terminal and Splice Crimping Heads
5. CRIMP INSPECTION
Inspect crimped terminals and splices by checking the
features described in Figure 6. Use only terminals or
splices that meet the conditions shown in the
“ACCEPT” column. “REJECT” terminations can be
avoided through careful use of instructions in
Section 4, and by performing regular head
maintenance, as described in Section 6.
6. MAINTENANCE AND INSPECTION
Tyco Electronics recommends that a maintenance
and inspection program be performed periodically to
ensure dependable and uniform terminations. The
crimping head should be inspected once a month.
Frequency of inspection should be adjusted to suit
your requirements through experience. Frequency of
inspection depends on:
DANGER
3. Insert unstripped wire only into the
insulation barrel of the terminal or splice. See
Figure 3 or Figure 4.
4. Crimp the terminal or splice as described in
Paragraph 4.1 or Paragraph 4.2.
5. Remove the terminal or splice. Bend wire
forward and then backward. The terminal or splice
should retain its grip on the wire. If the wire pulls
out, reposition the insulation adjustment pins in the
next tighter position and repeat crimping
procedure.
6. Repeat adjustment as necessary until desired
insulation grip is obtained. DO NOT use a tighter
setting than required.
1. The care, amount of use, and handling of the
crimping head.
2. The type and size of the product crimped.
Insulation
Adjustment
Pin(s) (Ref)
Positions
To avoid personal injury, ALWAYS disconnect the
battery from the tool before performing
maintenance or inspection.
3
Figure 5
2
1
1
2
3
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