68080 Tyco Electronics, 68080 Datasheet

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68080

Manufacturer Part Number
68080
Description
PNEU HEAD COPALUM 12-10AWG
Manufacturer
Tyco Electronics
Datasheet
1.68080.pdf (8 pages)

Specifications of 68080

Lead Free Status / RoHS Status
Not applicable / Not applicable
1. INTRODUCTION
This instruction sheet provides instructions on product
application and a Maintenance and Inspection
Procedure for Insulation Piercing COPALUM Terminal
and Splice Crimping Heads 68080 and 68093–1.
These crimping heads are used to crimp COPALUM
Terminals and Splices on 20 to 10 film insulated solid
aluminum or copper wire or stranded copper wire.
Basic instructions on the use of these heads, wire
preparation, etc., are provided in Section 2. Section 3
features a terminal or splice Crimp Inspection
procedure. Section 4 contains a Maintenance and
Inspection Procedure which will enable you to
establish and maintain a tool certification program.
Crimping heads are coated with preservative to
prevent rust and corrosion. Wipe this preservative
from heads, particularly from crimping surfaces.
2. INSTRUCTIONS
2.1. Crimping Head Installation
E
CAUTION
DANGER
1. Disconnect tool from air supply. Select the
correct crimping head for the wire size being used.
Wire range and the insulation piercing crimp
symbol (
Figure 1.
2. Remove assembly pins from mounting lugs as
shown in Figure 1A.
3. Pull toggle arm forward and loosen lock screw in
toggle arm. Do NOT remove lock screw. See
Figure 1A.
4. Open jaws and insert toggle lever of crimping
head all the way into hole in toggle arm.
5. Take up on lock screw enough to hold head in
place.
6. Move head so that links align between mounting
lugs of tool. See Figure 1B.
!
Y
Do NOT use stranded aluminum wire.
Avoid personal injury. Always keep fingers clear
of crimping jaws when actuating air tool. Do NOT
operate the tool without having head installed,
and lock screw tightened.
) appear on one jaw as shown in
Insulation Piercing COPALUM*
Terminal and Splice Crimping Heads
2.2. Crimping Head Removal
7. After head is aligned, lower it to provide access
to lock screw on toggle arm. Tighten lock screw.
8. Move head back between mounting lugs and
insert assembly pins.
9. Connect air supply 586–690 kPa [85–100 psi].
Tool is now ready to be used.
1. Disconnect tool from air supply.
2. Remove assembly pins.
3. Loosen lock screw and pull head out of toggle
arm.
Figure 1
www.tycoelectronics.com
408-2432
A
B
1

68080 Summary of contents

Page 1

... This instruction sheet provides instructions on product application and a Maintenance and Inspection Procedure for Insulation Piercing COPALUM Terminal and Splice Crimping Heads 68080 and 68093–1. These crimping heads are used to crimp COPALUM Terminals and Splices film insulated solid aluminum or copper wire or stranded copper wire. ...

Page 2

Solid aluminum or copper (or a combination of both) and stranded copper conductors may be crimped in the same wire barrel under the following conditions: Conductors must always be within CMA limits of wire barrel. i Condition 1 – See ...

Page 3

... Refer to Section 3 and Figure 5 for crimp inspection. C. Parallel Splices NOTE Ensure that wire range stamped on splice corresponds with the wire range stamped on the i crimping head link. Tyco Electronics Corporation 408-2432 Terminals End of Wire is Flush with or Extended Beyond Wire Barrel Butt Splices End of Wire ...

Page 4

... Section 2, and by performing regular crimping head maintenance as instructed in Section 4. 4. MAINTENANCE/INSPECTION PROCEDURE Tyco Electronics recommends that a maintenance/inspection program be performed periodically to ensure dependable and uniform terminations. Crimping heads should be inspected at least once a month. Frequency of inspection is ...

Page 5

... NOT bottom, and NO–GO gage member will be held stationary (will not rotate) by the dies. See Figure 9, Detail B. 8. Inspect the right and left outer crimp closures in the same manner as steps 4.4.2 thru 4.4.7. See Figure 9, Details C and D. Tyco Electronics Corporation 408-2432 Broken Pitted ...

Page 6

... Material – Tool Steel “GO” dimensions apply when jaws are bottomed but not under pressure. 6 correct. If you find that the die closures do not conform with the GO/NO–GO gage conditions, contact your local Tyco Electronics Representative. D C" D" E" DIA ...

Page 7

... But Not Under Pressure Locator in Notch of Gage Member DETAIL D NO-GO GAGE Left Die Closure Jaws Will Not Bottom Crimp Surfaces Seated on Gage Member Figure 9 Tyco Electronics Corporation 408-2432 Right Die Closure Go Gages Rotates Freely in Either Direction Locator Right Die Closure NO-GO Gage Will ...

Page 8

... CUSTOMER SERVICE (038–035) TYCO ELECTRONICS CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105–3608 5. REVISION SUMMARY S Updated document to corporate requirements S Deleted obsolete part number 68134 and related information in all instances S New format and logo NOTE: TOOL NUMBERS QTY PER HEAD 68080 Figure 10 408-2432 68093-1 A ...