68010 Tyco Electronics, 68010 Datasheet - Page 4

• Manufacturer Part Number: 68010
• Description: DIE COPALUM SEALED 2-1/0AWG
• Manufacturer: Tyco Electronics

Specifications of 68010

• Lead Free Status / RoHS Status: Not applicable / Not applicable

3. CRIMPING PROCEDURE
There are two approved methods for crimping the
connectors with this hydraulic tool, on both terminals
and splices.
3.1. Terminals
The preferred (first) method is:
Alignment
Dots
4
Crimping Die Assemblies for COPALUM Sealed Terminals and Splices
CAUTION
DANGER
Pin
of 9
1. Insert properly stripped wire fully into terminal.
2. Position terminal in stationary die (nest) with
back of tongue resting against die, with yoke
closed and pin inserted.
NOTE
3. Holding wire in place, and fully inserted (yoke
closed and pin fully inserted), activate power unit to
complete crimp.
!
i
Yoke
To avoid personal injury, close the yoke of the
hydraulic head and fully insert the pin. When
operating the power unit, be careful when
handling terminals, splices, or wire near the
crimping area of the crimping head.
DO NOT turn or twist the wire or terminal during
insertion.
Make certain that the terminal is positioned so
that the crimper of the moving die (anvil) will
crimp wire barrel of the terminal. See Figure 3.
Figure 3
(Figures 3, 4, and 5)
Crimper of Moving Die (Anvil)
Positioned to Crimp Wire
Barrel of Terminal (See
Figure 5 for Splice)
Terminal Tongue
Rests Against
Side of Die
Tyco Electronics Corporation
The alternate (second) method is:
CAUTION
Break Away
Terminal Cutout
4. Remove crimped terminal from the die
assembly. Refer to Figure 4 on where to grip
breakaway terminals when removing them from the
die assembly.
NOTE
1. Position terminal in stationary die (nest) with
back of tongue resting against die, with yoke
closed and pin inserted.
NOTE
2. The wire is not inserted into the terminal.
Instead, Jog to advance the ram to hold the
terminal. This is difficult to do; If the terminal barrel
is deformed, the wire may not be inserted properly.
3. Insert properly stripped wire fully into terminal.
4. Holding wire in place, with yoke closed and pin
inserted, activate power unit to complete crimp.
5. Remove crimped terminal from the die
assembly. See Figure 4 for information on where to
grip break away terminals when removing them
from the die assembly.
NOTE
Crimp Die
Assembly
i
i
!
i
If the terminal sticks in the die after crimping,
apply a rocking action to remove it from the die.
Wipe light oil or use spray dry lubricant on the
dies to prevent sticking.
Make certain that the terminal is positioned so
that the crimper of the moving die (anvil) will
crimp the wire barrel of the terminal. See
Figure 3.
DO NOT turn or twist the wire or terminal during
insertion.
If the terminal sticks in the die after crimping,
apply a rocking action to remove it from the die.
Wipe light oil or use spray dry lubricant on the
dies to prevent sticking.
Grip Terminal Between Die Assembly
and Break Away Terminal Cutout When
Removing Terminal from Die Assembly
Figure 4
408-2281
Rev
W