68206-1 Tyco Electronics, 68206-1 Datasheet

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68206-1

Manufacturer Part Number
68206-1
Description
TOOL DIE AMPOWER DUAL 500MCM
Manufacturer
Tyco Electronics
Datasheet
1.68201-1.pdf (6 pages)

Specifications of 68206-1

Product
Tool Component
Lead Free Status / RoHS Status
Not applicable / Not applicable
1. INTRODUCTION
This instruction sheet provides information on product
application and a maintenance and inspection
procedure for AMPOWER Disconnect Terminal
Crimping Dies listed in the table in Figure 1.
These crimping dies are used to crimp AMPOWER
Quick Disconnect Terminals on wire sizes No. 1/0
through 600 MCM.
Basic instructions on the use of the dies, wire
preparation, etc., are provided in Section 2,
INSTRUCTIONS. Section 3 features a terminal
“Crimp Inspection” procedure, and Section 4 contains
“Maintenance and Inspection Procedures” which will
enable you to maintain a die certification program.
The dies are coated with preservative to prevent rust
and corrosion. Wipe this preservative from the dies,
particularly from the crimping areas.
Fur further instructions relative to the hydraulic power
unit and hydraulic crimping heads, refer to the
instructions packaged with these tools.
E
USED IN CRIMPING HEAD
AMPOWER DISCONNECT TERMINAL CRIMPING DIES
69082 or 1752786-1
Figure 1
USED IN CRIMPING HEAD
69099 or 1752868-1
AMPOWER* Disconnect
Terminal Crimping Dies
Reason for revision is provided in Section 5,
REVISION SUMMARY.
2. CRIMPING PROCEDURES
2.1. Die Insertion
2.2. Die Removal
DANGER
NOTE
NOTE
1. Select the correct dies for wire size being used.
See Figure 2.
2. Loosen the lock screw in the top section of the
crimping head. See Figure 1.
3. Insert the shank of the stationary die into the top
section of the crimping head and tighten the lock
screw. See Figure 1.
NOTE
4. Activate the power unit, advance the ram until
the lock screw is visible
5. Loosen the lock screw and insert the shank of
the moving die into the ram. Tighten the lock
screw. See Figure 1.
6. Active the power unit to complete the cycle and
allow the ram to return to the “Down” position.
NOTE
1. Loosen the lock screw in the top section of the
crimping head and remove the stationary die.
2. Advance the ram until the lock screw is visible.
Loosen the lock screw and remove the dies.
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www.tycoelectronics.com
408-2292-3
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68206-1 Summary of contents

Page 1

... The dies are coated with preservative to prevent rust and corrosion. Wipe this preservative from the dies, particularly from the crimping areas. Fur further instructions relative to the hydraulic power unit and hydraulic crimping heads, refer to the instructions packaged with these tools. E AMPOWER* Disconnect Terminal Crimping Dies NOTE ...

Page 2

Avoid personal injury. When operating power unit, exercise caution while holding terminals or wire near crimping area. 1. Select the proper size terminals and die set for the wire size being used. See Figure 2. 2. Strip the wire to ...

Page 3

... Inspect crimped terminals by checking the features described in Figure 5. Use only terminals meeting the conditions shown in the “ACCEPT” column. “REJECT” terminals can be avoided through careful use of instructions in Section 2, and by performing regular die maintenance as instructed in Section 4. Tyco Electronics Corporation 408-2292-3 Large Slot Crimp Location Marks ...

Page 4

AMPOWER Disconnect Terminal Crimping Dies Single Crimp 1/0 to 350 MCM Terminals Dual Crimp 400 MCM Terminals Dual Crimp 500-600 MCM Terminals 4 Single Crimp 1/0-350 MCM Terminals Dual Crimp 400 MCM Terminals Dual Crimp 500-600 MCM Terminals Figure 5 ...

Page 5

... Figure 7 Die closure inspection is accomplished using GO/NO–GO plug gages. Tyco Electronics neither manufactures nor sells plug gages. A suggested plug gage design and the GO/NO–GO dimensions for plug gage members are given in Figure 7. The following procedure is recommended for inspection the die closure ...

Page 6

... Updated document to corporate requirements S Added new die part numbers to tables in Figures and 9 S Changed 500 MCM to 500–600 MCM in all instances S Added table to Figure 1 DIE SET NUMBER AND COMPONENT PART NUMBERS 68203-1 68204-1 68206-1 Figure 9 408-2292-3 500 Thru 600 MCM Dies 68332-1 46757-3 A ...