69218 Tyco Electronics, 69218 Datasheet

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69218

Manufacturer Part Number
69218
Description
DIE SOLIS 69099 4AWG
Manufacturer
Tyco Electronics
Datasheet

Specifications of 69218

Lead Free Status / RoHS Status
Not applicable / Not applicable
D
This instruction sheet provides instructions on product
application, and maintenance and inspection
procedures for SOLISTRAND Crimping Dies which
are used in Crimping Heads 69097 and 69099. See
Figure 1.
These dies are used to crimp SOLISTRAND
Terminals and Splices onto solid or stranded copper
wire in AWG sizes of 8–4/0.
Basic instructions on the use of the dies, die insertion
and removal, etc., are provided in Section 2,
INSTRUCTIONS. Section 3, CRIMP INSPECTION
features a terminal and splice crimp inspection
procedure. Section 4, MAINTENANCE AND
INSPECTION, will enable you to establish and
maintain a die certification program.
The dies are coated with a preservative to prevent
rust and corrosion. Wipe this preservative from the
dies, particularly from the crimping areas.
For further instructions relative to the hydraulic power
unit and hydraulic crimping heads, refer to the
E
Terminals
D
D
D
D
D
D
Butt Splices
Figure 1
instructions packaged with the tools or contact the
Tooling Assistance Center number at the bottom of
this page.
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
1. Loosen the lock screw in the top section of the
crimping head. See Figure 2.
i
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures are
for reference only, and are not drawn to scale.
Avoid personal injury. Disconnect power unit from
power supply when changing dies.
Parallel Splices

69218 Summary of contents

Page 1

... Figure 1 instructions packaged with the tools or contact the Tooling Assistance Center number at the bottom of this page. Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are i for reference only, and are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY ...

Page 2

... See Figure 3. 2. Insert the shank of the stationary die into the top section of the crimping head and tighten the lock screw. See Figure Crimping Head 69099 (Die Set 69218 Shown) Lock Screw Stationary Die Moving Die Flat on Shank Faces Lock Screw ...

Page 3

... Stationary Die End of Conductor Butts Against Splice Wire Stop A Brazed Seam Faces Moving Die End of Conductor is Flush or Extended Slightly Beyond B End of Wire Barrel Tyco Electronics Corporation 408-1697 Butt Splices Center Half of Butt Splice in Stationary Die Brazed Seam Faces Moving Die Figure 5 ...

Page 4

SOLISTRAND Crimping Dies 3. CRIMP INSPECTION Inspect crimped terminals and splices by checking the features described in Figure 7. Use only the terminals and splices that meed the conditions shown in the ACCEPT 4 “ACCEPT” column. “REJECT” terminals and splices ...

Page 5

... An inspection should be performed periodically to check the die closure for excessive wear. The die closure inspection is accomplished using the GO NO–GO plug gage. Tyco Electronics neither manufactures nor sells plug gages. A suggested plug gage design and the GO NO–GO dimensions of the plug gage members are listed in Figure 9 ...

Page 6

SOLISTRAND Crimping Dies DIE CLOSURE CRIMPING DIE DIMENSIONS A" HEAD HEAD SET SET Suggested Plug Gage Design } GAGE MEMBER { DIMENSIONS B" NO-GO GO NO-GO Figure 9 408-1697 GAGE MEMBER RADIUS LENGTH R" R L" ...

Page 7

... Through the Die Closure NO-GO" Gage May Enter Partially, but Must Not Pass Completely Through the Die Closure Figure 10 Die Sets for Crimping Head 69097 DIE SETS FOR CRIMPING HEAD 69099 69218 45433 45436 45439 DIE SETS FOR CRIMPING HEAD 69097 Figure 11 408-1697 ...

Page 8

... A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your Tyco Electronics Representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717– ...