1-45160-0 Tyco Electronics, 1-45160-0 Datasheet - Page 4

• Manufacturer Part Number: 1-45160-0
• Description: TOOL HEAD CRIMP 22-16AWG P-G
• Manufacturer: Tyco Electronics
• Series: Plasti-Grip™r

Specifications of 1-45160-0

• Connector Type: Terminals and Splices
• Crimp Handle: 1213563-1, 1213804
• Crimp Or Cable Size: 16-22 AWG
• Lead Free Status / RoHS Status: Not applicable / Not applicable

inspection (Paragraph 6.3) and a crimping chamber
inspection (Paragraph 6.5).
Lubricate all pins, pivot points, and bearing surfaces
with a high quality grease. Tyco Electronics
recommends the use of Molykote grease, which is a
commercially available lubricant. Lubricate according
to the following schedule:
Wipe excess grease from crimping head, particularly
from jaw closure areas. Grease transferred from jaw
closure area onto certain terminations may affect the
electrical characteristics of an application.
This inspection requires the use of plug gages
conforming to the dimensions shown in Figure 6. Tyco
Electronics does not manufacture or market these
gages.
1. Remove all lubrication and accumulated film by
immersing the crimping head in a suitable
commercial degreaser that will not affect paint or
plastic.
2. Make certain all components are in place. If
replacements are necessary, refer to Figure 8.
3. Check all bearing surfaces for wear. Replace
worn parts.
4. Inspect crimp area for flattened, chipped, or
broken areas. See Figure 5. Replace worn or
damaged parts.
Head used in daily production – lubricate daily
Head used daily (occasional) – lubricate weekly
Head used weekly – lubricate monthly
Figure 5
Configuration
Configuration
Jaw Closure
Jaw Closure
1. Remove oil and dirt from the jaw bottoming
surfaces and plug gage element surfaces.
2. Close wire barrel crimping jaws until they are
bottomed, but not under pressure.
3. Align GO element with wire barrel crimping
section. Push element straight into crimping
chamber without using force. The GO element
must pass completely through the chamber as
shown in Figure 7A.
Suggested Plug Gage Design for
Suggested Plug Gage Design for
Disconnect the battery and remove crimping
head from tool before inspecting crimping
chambers.
Insulation Barrel Section
Wire Barrel Section
Figure 6