1804039-1 Tyco Electronics, 1804039-1 Datasheet

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1804039-1

Manufacturer Part Number
1804039-1
Description
TOOL SDE DIE SET 22-10AWG
Manufacturer
Tyco Electronics
Datasheet
1.1804039-1.pdf (4 pages)

Specifications of 1804039-1

Lead Free Status / RoHS Status
Not applicable / Not applicable
This instruction sheet provides information for SDE
Die Sets 1804039–1 and 1976357–1 which is
designed to crimp Raychem DuraSeal Crimp
Terminals and Splices. The die assemblies will fit into
the tools shown in Figure 4.
OTE:
Figure 1
The 1804039–1 die set has three crimp sections and
the 1976357–1 die set has one crimp section which
are marked to identify the wire sizes used with the
products listed in the table in Figure 1. The AWG wire
sizes are 26–24, 24–22, 22–18, 16–14, and 12–10.
Refer to the specific tooling documents provided in
Figure 4 for die installation information for those tools.
Since each application tool is unique, each tool will
have their own specific instructions for die installation.
Strip the wire according to the dimensions listed in
Figure 1. The strip length is determined by the
terminal or splice and by the wire size. Do not nick or
cut the wire strands. Proceed as follows:
1. Close the tool handles until the ratchet releases.
Allow the tool handles to open fully.
2. While holding the terminal or splice in place,
squeeze the tool handles together just until the
jaws begin to close on the wire barrel. Make sure
the tool crimp jaws are centered on the crimp
sleeve wire barrel. Refer to Figure 2. Do NOT
deform the wire barrel.
3. Insert the stripped wire into the terminal or
splice making sure that the wire insulation does not
enter the wire barrel.
4. While holding the wire in place, squeeze the tool
handles together until the ratchet releases, then
allow the tool handles to open fully. Remove the
terminal or splice.
millimeters [with inches in brackets]. Figures and
illustrations are for reference only, and are not
drawn to scale.
Be sure the wire is stripped to the length
indicated in Figure 1.
For proper crimp location, make sure to position
the terminal or splice in the die set correctly. See
Figure 2.
imensions in this instruction sheet are in

1804039-1 Summary of contents

Page 1

... Figures and illustrations are for reference only, and are not drawn to scale. The 1804039–1 die set has three crimp sections and the 1976357–1 die set has one crimp section which are marked to identify the wire sizes used with the products listed in the table in Figure 1. The AWG wire sizes are 26– ...

Page 2

... Crimp Sleeve Lower Crimp Translucent Plastic Die Outer Sleeve Figure 2 Tyco Electronics does not manufacture or market these gages. To gage the crimping chamber, proceed as follows: 1. Remove traces of oil or dirt from the crimping chamber and plug gage. 2. Close the tool handles, or cycle the crimp tooling until the dies have bottomed ...

Page 3

... Closure Min Typ Configuration Die Cl sure Die Set Die Closure Cavity Cavity GO 22-18 2.29 [.090] 1804039-1 16-14 2.67 [.105] 12-10 3.71 [.146] 1976357-1 26-22 1.78 [.070] 9. REVISION SUMMARY Updated document to corporate requirements Added new information to table in Figure 1 Added “terminal” in conjunction with “splice” in most places Added new text to Paragraph 4 ...

Page 4

... SDE Bench Terminator 1490076-2 (Customer Manual 409-10052) Battery Tool (Shouldered Die) 1725837-1, -2 (Customer Manual 409-10053 SDE EW-12 Hand Tool 9-1478240-0 (Instruction Sheet 408-8851) 626 Adapter 679304-1 (Instruction Sheet 408-4070) Battery Tool ( in Die) 1213890-1, -2 (Customer Manual 409-10065) Figure 4 Tyco Electronics Corporation 08-10129 ev D ...