308209-1 Tyco Electronics, 308209-1 Datasheet

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308209-1

Manufacturer Part Number
308209-1
Description
TOOL NEST FOR DIE ASSY SOLIS
Manufacturer
Tyco Electronics
Datasheet
1.308209-1.pdf (4 pages)

Specifications of 308209-1

Lead Free Status / RoHS Status
Not applicable / Not applicable
1. INTRODUCTION
Crimping Die Assemblies listed in Figure 1 are
designed for use in the terminal applicators contained
in the power units listed. Each die assembly, when
installed in the terminal applicator, crimps
SOLISTRAND terminals onto the appropriate wire
size listed in Figure 2.
These instructions provide specific information
regarding the die assemblies and applicable
terminals. For information regarding operation of the
power unit, refer to the applicable customer manual.
Read these instructions and any referenced
instructions thoroughly before using the dies.
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ASSEMBLY
Die Assemblies
68240-1
68241-1
68242-1
68242-2
1338273-1
DIE
DIE
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Crimping Die Assemblies for
SOLISTRAND* Terminals
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Figure 1
POWER UNIT
APPLICATOR
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
2. DESCRIPTION
Each die assembly features a nest die and indenter
die with mounting screws and retaining rings for
securing the dies to the applicator.
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NOTE
NOTE
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Die Assembly
68243-1
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Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
The dies are coated with a preservative to
prevent rust and corrosion. Before use, wipe the
preservative from the dies, particularly from the
crimping surfaces.
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www.tycoelectronics.com
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408-2585
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308209-1 Summary of contents

Page 1

Die Assemblies 68240-1 68241-1 68242-1 68242-2 1338273-1 DIE DIE ASSEMBLY INTRODUCTION Crimping Die Assemblies listed in Figure 1 are designed for use in the terminal applicators contained in the power units listed. ...

Page 2

Crimping Die Assemblies for SOLISTRAND Terminals Note: WIRE DIE ASSEMBLY SIZE RANGE (AWG) Figure CRIMPING PROCEDURE To avoid personal injury, disconnect machine DANGER from power sources (air and electric) when installing dies. Before operating machine, make certain ...

Page 3

Frequency of inspection depends on: 1. The care, amount of use, and handling of the dies. 2. The presence of abnormal amounts of dust and dirt. 3. The degree of operator skill. 4. Your own established standards. The dies are ...

Page 4

... PART NUMBER FOR DIE ASSEMBLY ITEM ITEM 68240-1 68241-1 68242-1 1 1-59781-3 1-59781-3 1-59781-3 2 308209-1 308209-2 308209-3 3 1-21046-3 1-21046-3 1-21046-3 4 308210-1 308210-2 308210 CUSTOMER SERVICE (038–035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105–3608 For customer repair service, please contact a Tyco Electronics Representative at 1– ...