1-601967-1 Tyco Electronics, 1-601967-1 Datasheet

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1-601967-1

Manufacturer Part Number
1-601967-1
Description
TURRET FOR TYPE II CONTACT
Manufacturer
Tyco Electronics
Datasheet

Specifications of 1-601967-1

Connector Type
Ferrule
Crimp Handle
*
Lead Free Status / RoHS Status
Not applicable / Not applicable
Crimp Or Cable Size
-
PROPER USE GUIDELINES
1. INTRODUCTION
This instruction sheet covers tooling selections for
crimping, inserting, and extracting screw–machine
contacts, and manual application procedures.
Application procedures for the other tools are
packaged with the tool. Read these instructions
thoroughly before making any selections.
E
NOTE
i
Tooling for Tape Mounted Contacts
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
Tooling for Loose-Piece Contacts
Figure 1
Application Tooling for
Screw-Machine Contacts
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
2. DESCRIPTION
The screw–machine contacts are supplied in
loose–piece for manual (4/8–indent hand crimping
tools) application and tape mounted for power
assisted (machine) application. Insertion and
extraction tools are used to insert contacts into and
extract contacts from connectors. See Figure 1.
The military uses a standardized numbering system
which pertains to the tools that are qualified to military
specifications (spec). Refer to Figure 2 for a
cross–reference of these tools.
Refer to Figure 3 for proper contact and tooling
combination. Read the chart from the left page across
to the right page.
Description
Part Number
Figure 2
www.tycoelectronics.com
408-7516
Military Spec
1

1-601967-1 Summary of contents

Page 1

... Insertion and extraction tools are used to insert contacts into and extract contacts from connectors. See Figure 1. The military uses a standardized numbering system which pertains to the tools that are qualified to military specifications (spec). Refer to Figure 2 for a cross– ...

Page 2

... Tyco Electronics Corporation 408-7516 WIRE TOOL SELECTOR Strip SETTING Length 2 5.16 [.203 5.16 [.203 5.16 [.203 5.16 [.203 6.35 [.250 250 5.16 [.203 203 5.16 [.203 5.16 [.203 5.16 [.203 203 5.16 [.203 250] 6.35 [.250 6.35 [.250 5.16 [.203 203] 1 Rev D ...

Page 3

... 1-601967-5 601967-1 601967 1 58305-1 or 58305 1 1-601967-5 601967-1 601967 1 58305 1 58305-1 or 1-601967-5 601967-1 601967 1 58305-1 or 58305 1 1-601967-5 601967 1 601967-1 45098 or 1-601967-6 1 601967 6 601967-1 58305 601967 5 1-601967-5 601967-1 1-601967-6 58305-1 or 58305 1 601967 1 601967-1 1-601967-5 1 601967 5 1-601967-6 58305 1 58305-1 or 601967 1 601967-1 1-601967-5 1 601967 5 1-601967-6 ...

Page 4

... Application Tooling for Screw-Machine Contacts CONTACT Product Line Size Pin À Á 4 Size Socket Military Spec (AWG) Á À À À Figure 3 (Cont’d) 408-7516 WIRE TOOL SELECTOR Strip SETTING Length Á À À À D ...

Page 5

... H Military Spec MIL-I-81969/14 Rev D CONNECTOR CONNECTOR Military Spec Machine Funnel 599406-7 599406 7 1 125905 1 1-125905-1 599406-7 599406 7 599406-7 Figure 3 (Cont’ ...

Page 6

... Application Tooling for Screw-Machine Contacts CONTACT Product Line Size Pin À 6 Size Socket Military Spec (AWG) À À Figure 3 (Cont’d) 408-7516 WIRE TOOL SELECTOR Strip SETTING Length À À D ...

Page 7

... Insulation MIL-C-81659 Di Dia 1.98 [.078 078]) 125905-1 125905-1 599406-7 (Max Insulation Di Dia 1.98 [.078 078]) 599406-7 599406-5 125905-6 MIL-C-81659 599406-5 125905-6 MIL C 81659 MIL-C-81659 MIL C 81659 MIL-C-81659 Figure 3 (Cont’d) Tyco Electronics Corporation 408-7516 INSERTION INSERTION ...

Page 8

... Figure 3 (Cont’d) Á Á Á Á Á Á Á Á Á Á Á Á Á ...

Page 9

... This positioner is used with Tool 601966-1 Ã This tool crimps only the center contact of the pin or socket Ä This tool crimps only the ferrule of the pin or socket D Rev CONNECTOR CONNECTOR Military Spec ...

Page 10

... Figure 3 (Cont’d) ...

Page 11

... Tooling for Loose Piece Contacts Tooling for Tape Mounted Contacts Positioner or Hand Crimping Turret Head Tool 601967-2 601967-1 601967-2 601967-1 1 601967 2 1-601967-2 601967 1 601967-1 1-601967-2 1 601967 2 601967-1 601967 1 608650 1 608650-1 601966 6 601966-6 601966 1 601966-1 601966 4 601966-4 601966 1 601966-1 601966 6 601966-6 601966 1 ...

Page 12

... Figure 3 (Cont’d) ...

Page 13

... Military Spec Machine Funnel 599406-7 125905-1 599406-7 125905-1 Figure 3 (End) Tyco Electronics Corporation 408-7516 INSERTION INSERTION EXTRACTION EXTRACTION TOOL TOOL 91067-2 91067-2 91067-2 91067 2 91067 2 91067-2 91067-2 91067-2 318813-1 318813 1 318813-1 318813 1 318813-1 318813 1 318813 1 318813-1 91067-1 91067-1 91066 3 91066-3 91066-3 91066 ...

Page 14

... Application Tooling for Screw-Machine Contacts 3. TOOLING ASSEMBLY 3.1. Installing Positioner Refer to Figure 4, and proceed as follows: 1. Squeeze the tool handles together, then allow the handles to FULLY open. CAUTION The tool handles must be fully opened when installing the positioner; otherwise, damage to the tool will occur. ...

Page 15

... For plug gages used for periodic general inspection, see Figure 8. To gage the die opening, proceed as follows: 1. Remove traces of oil or dirt from the die opening and plug gage. 2. Fully close tool handles; then hold in this position. DO NOT force beyond initial contact. ...

Page 16

... To inspect the crimp height, proceed as follows Crimp the contact according to Section 3, CRIMPING PROCEDURE. 2. Measure across opposite indents in the contact, then rotate the contact 90 degrees, and measure again. See Figure 10. DO NOT go beyond initial contact as this could cause a depression and result in an inaccurate reading. Crimp Height Inspection S ...

Page 17

... Application Tooling for Screw-Machine Contacts 3. Check the height of the crimped contact against the crimp height dimensions shown in Figure 10. If the crimp height conforms to that shown, the tool is considered dimensionally correct. Lubricate the tool with a thin coat of any good SAE 20 motor oil and return it to service ...