853400-6 Tyco Electronics, 853400-6 Datasheet - Page 5

• Manufacturer Part Number: 853400-6
• Description: DIE SET 6POS MOD PLUG OFFSET
• Manufacturer: Tyco Electronics
• Type: Offset Die Setr

Specifications of 853400-6

• Connector Type: Modular Connector, 6 pos
• Crimp Handle: A9931-ND (2-231652-0)
• Product: Punches & Dies
• For Use With: TYCO AMP Modular Plugs
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• Crimp Or Cable Size: -
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant
• Other names: A9927

5.3. Replacing or Changing the Die Set
Replace worn die set, or change to another die set as
follows:
Rev D
Fixed Blade
Assembly
Beveled Edges
of Blades Face
Inward
Movable Blade
Assembly
Screw
(2 Places)
3. Install and tighten screws. Adjust cable stripper
according to Paragraph 5.1.
1. Refer to Figure 1 and remove die holding screw.
Slide die indenter and nest out of tool.
2. Insert new die set and secure in place.
NOTE
i
Movable Blade
Assembly
Replacing Blades in Cable Stripper
To order replacement dies, refer to the part
numbers listed in Figure 2 and call
1- - 800- - 526- - 5142.
Adjusting the Cable Stripper
Figure 6
9.7 [.38] (Length)
Screws (2 Places)
6.4 [.25] (Length)
Screw (2 Places)
Cable (Ref)
Movable Blade
Support Plate
Fixed Blade
Support Plate
Blade Set- - Up
Gage (Ref)
Tyco Electronics Corporation
6. MAINTENANCE AND INSPECTION
Inspect the hand tool and die set immediately upon
arrival at your facility and at regularly--scheduled
intervals thereafter to ensure that they have not been
damaged. When not in use, store with tool handles
closed in a clean, dry area.
6.1. Daily Maintenance
At the close of each shift, the responsible operator
should clean foreign particles from the tool using a
soft, clean, lint--free cloth or brush. Make sure all
pins, rings and other retaining hardware is in place,
and that the die set is undamaged. Lightly lubricate all
pins, pivot points and bearing surfaces using a good
grade SAE 20 motor oil. Do not lubricate excessively.
6.2. Periodic Inspection
We recommend that the following inspections be
conducted at least once a month by quality control
personnel. More frequent inspections should be
conducted if your work environment, company
standards, or amount of tool use indicates the need.
A. Visual Inspection
Remove die set from the tool; then, remove all
lubrication and accumulated film and debris by
immersing the dies and tool head in a mild
commercial degreaser.
B. Die Closure Inspection
The hand tool and die set is inspected for correct
operation before shipment. To ensure uniform
performance over the life of the tool, periodically
inspect as follows:
CAUTION
1. Check for missing or defective pins, rings, or
other retaining hardware. Replace parts as
necessary.
2. Closely inspect dies for damage, giving special
attention to bearing surfaces and surfaces that
contact the product. Worn, cracked, pitted, or
chipped indenter or nest surfaces, or other obvious
wear or damage to the die set or tool head requires
removal of the affected part from service.
1. Insert a properly stripped cable of appropriate
type and size into a sample modular plug. Then
insert the unterminated cable and plug into the die
cavity.
2. Squeeze tool handles together slowly, while
watching to ensure indenter bottoms against nest.
!
DO NOT lubricate surfaces of the die set that
contact the product. These areas must be kept
clean to ensure a usable modular plug cable
assembly.
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