90276-2 Tyco Electronics, 90276-2 Datasheet - Page 3

• Manufacturer Part Number: 90276-2
• Description: HHHT PIDG PG FASTON 10-12
• Manufacturer: Tyco Electronics
• Series: Certi-Crimp™, PIDG™, Faston™r

Specifications of 90276-2

• Tool Type: Hand Crimper
• Features: Side Entry, Ratchet
• For Use With/related Products: Quick Connects Terminals, 10-12 AWG
• Lead Free Status / RoHS Status: Not applicable / Not applicable

Regular inspection should be performed by quality
control personnel. A record of scheduled inspections
should remain with the tool and/or be supplied to the
supervisory personnel responsible for the tool.
Though recommendations call for at least one
inspection a month, the inspection frequency should
be based on the amount of use, ambient working
conditions, operator training and skill, and established
company standards. These inspections should be
performed in the following sequence:
This inspection requires the use of plug gages
conforming to the dimensions provided in Figure 4.
Tyco Electronics does not manufacture or market
these gages. To gage the crimping chamber, proceed
as follows:
Rev
1. Remove all lubrication and accumulated film by
immersing the tool (handles partially closed) into a
suitable degreaser that will not affect paint or
plastic material.
2. Make certain all retaining pins are in place and
are secured with the proper retaining rings. If
replacements are necessary, refer to Figure 5.
3. Close the tool handles until the ratchet releases,
and then allow the handles to open freely. If they
do not open quickly and fully, then the spring is
defective and must be replaced (see Section 6,
REPLACEMENT AND REPAIR).
4. Inspect the tool, with special emphasis on
checking for worn, cracked, or broken crimping
dies. If damage to any part of the head is evident,
return the tool for evaluation and repair (see
Section 6, REPLACEMENT AND REPAIR).
1. Remove traces of oil or dirt from the crimping
chamber and plug gages.
2. Close the tool handles until it is evident that the
jaws have bottomed; then hold in this position. Do
NOT force the jaws beyond initial contact.
3. Align the GO element with the appropriate
section of the crimping chamber. Push element
straight into the crimping chamber without using
force. The GO element must pass completely
through the crimping chamber as shown in
Figure 4.
Tyco Electronics Corporation
If the crimping chamber conforms to the gage
inspection, the crimping chamber is considered
dimensionally correct, and should be lubricated with a
THIN coat of any good SAE 20 motor oil. If not, the
tool must be returned to Tyco Electronics for further
evaluation and repair. Refer to Section 6,
REPLACEMENT AND REPAIR.
For additional information regarding the use of plug
gages, refer to instruction sheet 408–7424.
Obtain a 0.025 [.001] shim that is suitable for
checking the clearance between the bottoming
surfaces of the crimping dies. Proceed as follows:
4. Align the NO–GO element and try to insert it
straight into the same section of the crimping
chamber. The NO–GO element may start entry,
but must not pass completely through the crimping
chamber. See Figure 4.
1. Select a terminal and wire (maximum size) for
the tool. See Figure 4.
2. Position the terminal and wire between the
crimping dies, as described in Section 3,
CRIMPING PROCEDURE.
GO
Dia.
61198-2
É É
É
É
GO
Element
Wire Barrel
Crimping
Chamber
10
Figure 4
3.80 [.1495]
É É
É
É
NO-GO
Element
3.95 [.1555]
NO-GO
Dia.
of 4