59239-8 Tyco Electronics, 59239-8 Datasheet
59239-8
Specifications of 59239-8
59239-8 Summary of contents
Page 1
... G Heavy Duty Heavy Head Hand Tools (HHHT) 525692, 59239–4, 59239–8, and 59287–2 are designed to crimp the product listed in Figure 1 onto the wire also listed. E Figure 1 Measurements are in metric units [with U.S. customary units in brackets]. Figures and i illustrations are for reference only and are not drawn to scale ...
Page 2
... HHHT 59239-4, 59239-8, 59287-2, and 525692 NOTE For other tools accompanied by this instruction sheet, follow the instructions for the tool used to i crimp the same wire size. Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. 2. DESCRIPTION Each tool consists of a head containing two stationary ...
Page 3
... HHHT 59239-4, 59239-8, 59287-2, and 525692 PRODUCT Figure 3 Crimping a Terminal PIDG Terminal PIDG Insulation Restricting Terminal PLASTI-GRIP Terminal Figure 4 6. Complete the crimp by closing the tool handles until the ratchet releases. 7. Release the tool handles, allow the handles to open FULLY, and remove the crimped terminal. ...
Page 4
... HHHT 59239-4, 59239-8, 59287-2, and 525692 8. Inspect the crimp to make sure that it conforms to Figures 7 and 8. Splices not meeting the described conditions should NOT be used. C. Spare Wire Cap 1. Place the tool insulation adjustment pins in the Position 3. 2. Close the tool handles until the crimping dies ...
Page 5
... HHHT 59239-4, 59239-8, 59287-2, and 525692 ACCEPT F REJECT PIDG Terminal and PLASTI-GRIP Terminal PIDG Butt Splice Figure 7 408-1261 5 ...
Page 6
... HHHT 59239-4, 59239-8, 59287-2, and 525692 ACCEPT Correct color code, dot code, and tool combination. 2 Conductors may extend slightly beyond wire barrels on terminals flash or extruded insulation. 4 Wire insulation does not enter wire barrel of terminal or cap. 5 End of conductor bottomed in cap. 6 Full width of crimp is over wire barrel of cap. ...
Page 7
... A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717– ...
Page 8
... HHHT 59239-4, 59239-8, 59287-2, and 525692 Wire Barrel Section of Crimping Chamber Die Closure Configuration GAGE ELEMENT DIAMETER GO Detail A Inspection of Wire Barrel Section of Crimping Chamber 8 Suggested Plug Gage Design Insulation Barrel Section of Crimping Chamber GO Die Closure Configuration GAGE ELEMENT DIAMETER NO-GO GO Figure 9 ...
Page 9
... HHHT 59239-4, 59239-8, 59287-2, and 525692 PART NUMBER FOR TOOL ITEM ITEM 59239-4, 59239-8 59287-2 7. REVISION SUMMARY Revisions to this instruction sheet include: F REPLACEMENT PARTS DESCRIPTION DESCRIPTION 525692 Figure 11 S Updated document to corporate requirements S Add gage information to table in Figure 9 408-1261 QTY PER ...