90547-1 Tyco Electronics, 90547-1 Datasheet - Page 4

• Manufacturer Part Number: 90547-1
• Description: ASSY PRO-CRIMPER UNIV M-N-L
• Manufacturer: Tyco Electronics
• Series: Pro-Crimper™ III, Universal MATE-N-LOK®r
• Type: Hand Toolr

Specifications of 90547-1

• Tool Type: Hand Crimper
• Features: Side Entry, Ratchet
• Crimp Tool: Hand Crimper III
• Product: Crimping, Stripping & Cutting Tools & Drills
• For Use With: 926902-3 - CONN SPLIT PIN 13-15AWG GOLD926901-3 - CONN PIN 13.15AWG TIN CRIMP TERM926900-1 - CONN PIN 13.5-15.5AWG TIN CRIMP926900-3 - CONN PIN 13.5-15.5AWG TIN CRIMP926902-1 - CONN SPLIT PIN 13-15AWG TIN926901-1 - CONN SOCKET 13.15AWG TIN CRIMPA31711 - CONN SOCKET 14-20AWG GOLD CRIMPA31710 - CONN PIN 14-20AWG GOLD CRIMPA25738 - CONN PIN 14-20AWG GOLD CRIMPA25737 - CONN PIN 14-20AWG TIN CRIMPA25408 - CONN PIN 14-20AWG GOLD CRIMPA25371 - CONN PIN 14-20AWG GOLD CRIMPA25374 - CONN PIN 14-20AWG TIN CRIMPA25368 - CONN PIN 14-20AWG GOLD CRIMPA14303 - CONN PIN 14-20AWG TIN CRIMPA14267 - CONN SOCKET 14-20AWG GOLD CRIMPA14266 - CONN SOCKET 14-20AWG TIN CRIMPA14259 - CONN PIN 14-20AWG GOLD CRIMPA14258 - CONN PIN 14-20AWG TIN CRIMP
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: Rectangular Contacts, 14-20 AWG
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant
• Other names: 90547-1; A25161

6. CRIMP HEIGHT INSPECTION
Crimp height inspection is performed through the use
of a micrometer with a modified anvil, commonly
referred to as a crimp--height comparator. TE does
not manufacture or market crimp--height comparators.
Detailed information on obtaining and using
crimp--height comparators can be found in instruction
sheet 408--7424.
4 of 6
CAUTION
Position Point
on Center of
Wire Barrel
Opposite
Seam
Modified Anvil
AWG (Max)
Wire Size
Wire Size
4. Hold the contact in position and squeeze the
tool handles together until ratchet engages
sufficiently to hold the contact in position. Do NOT
deform insulation barrel or wire barrel.
5. Insert stripped wire into contact insulation and
wire barrels until it is butted against the wire stop,
as shown in Figure 3.
6. Holding the wire in place, squeeze tool handles
together until ratchet releases. Allow tool handles
to open and remove crimped contact.
NOTE
7. Check the contact’s crimp height as described in
Section 6, CRIMP HEIGHT INSPECTION. If
necessary, adjust the crimp height as described in
Section 7, RATCHET (Crimp Height)
ADJUSTMENT.
!
i
18
14
Make sure that both sides of the insulation barrel
are started evenly into the crimping section. Do
NOT attempt to crimp an improperly positioned
contact.
The crimped contact may stick in the crimping
area, but the contact can be easily removed by
pushing downward on the top of the locator (see
Figure 3).
(Wire Size Marking)
Crimp Section
Crimp Section
20--18
16--14
Figure 4
“A”
Crimp Height
Tolerance (+)
[.050.002]
[.063.002]
Dim A and
Dim A and
1.27.05
1.60.05
Proceed as follows:
7. RATCHET (Crimp Height) ADJUSTMENT
1. Refer to Figure 4 and select a wire (maximum
size) for each crimp section listed.
2. Refer to Section 5, CRIMPING PROCEDURE,
and crimp the contact(s) accordingly.
3. Using a crimp height comparator, measure the
wire barrel crimp height as shown in Figure 4. If the
crimp height conforms to that shown in the table,
the tool is considered dimensionally correct. If not,
the tool must be adjusted. Refer to Section 7,
RATCHET (Crimp Height) ADJUSTMENT.
1. Remove the lockscrew from the ratchet
adjustment wheel.
2. With a screwdriver, adjust the ratchet wheel
from the locator side of the tool.
3. Observe the ratchet adjustment wheel. If a
tighter crimp is required, rotate the adjustment
wheel COUNTERCLOCKWISE to a
higher--numbered setting. If a looser crimp is
required, rotate the adjustment wheel
CLOCKWISE to a lower--numbered setting.
4. Replace the lockscrew.
5. Make a sample crimp and measure the crimp
height. If the dimension is acceptable, replace and
secure the lockscrew. If the dimension is
unacceptable, continue to adjust the ratchet, and
again measure a sample crimp.
Ratchet
Adjustment
Wheel
Lockscrew
(Typ)
Screwdriver
Figure 5
(Figure 5)
408- 9883
Rev D