63819-1200 Molex Inc, 63819-1200 Datasheet

TOOL HAND CRIMP 16-24AWG RATCHET

63819-1200

Manufacturer Part Number
63819-1200
Description
TOOL HAND CRIMP 16-24AWG RATCHET
Manufacturer
Molex Inc
Series
PremiumGrade™, Claspon™r
Datasheets
1.64016-0201.pdf (1 pages)
2.63811-7500.pdf (24 pages)
3.63819-1200.pdf (9 pages)
4.63819-1200.pdf (2 pages)

Specifications of 63819-1200

Tool Type
Hand Crimper
Features
Side Entry, Ratchet
Product
Crimping, Stripping & Cutting Tools & Drills
Fits Cable/wire
22-14 AWG
Crimp Size
22AWG To 18AWG
Rohs Compliant
Yes
Lead Free Status / RoHS Status
Lead free by exemption / RoHS compliant by exemption
For Use With/related Products
Rectangular Contacts, 16-24 AWG
For Use With
05-02-0048 - CONN TERMINAL COMMONING AWG18-2202-08-1102 - CONN TERM SOCKET CRIMP AWG16-24WM1107 - CONN TERM FEMALE 18-22AWG GOLDWM1106 - CONN TERM MALE 18-22AWG GOLDWM1103 - CONN TERM FEMALE 18-22AWG TINWM1102 - CONN TERM MALE 18-22AWG TIN
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Other names
063819-1200
063819-1200-E
0638191200
0638191200-E
63819-1200-E
638191200
638191200-E
WM9024
Hand Crimp Tool for 093” and Claspcon Pin and Socket and Commoning Crimp Terminals
Doc No: ATS-638191200
Revision: A
FEATURES
Œ
Œ
Œ
Œ
Œ
Œ
SCOPE
Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminals, 18-22 AWG,
Series No.
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is WHMA-IPCA620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required
Terminal
1457-1
1881-2
1380
1381
1973
2273
4272
6271
Æ
Claspcon Pin and Socket Crimp Terminals, 16-24 AWG, and Commoning Terminals, 18-22 AWG.
To Achieve IPC-A-620 Class 2 Crimps, the following wire insulation diameter limits are recommended:
02-09-2118 02-09-6126
02-09-6123 39-00-0302
02-09-1118 39-00-0307
02-09-1119 39-00-0308
02-09-5133
02-09-5142
05-02-0048
02-08-1102
02-09-8104
02-09-1123
02-09-1149
02-09-1212
Loose Piece
Terminal Order No.
+
1.
2.
3.
Customer to cut off terminal from reel: 0.18mm (.007”) maximum Cut-off Tab.
Release Date: 01-10-08
Revision Date: 01-10-08
Terminal #1881-2 maximum diameter - 3.14mm (.124 inch)
Terminal #1973 maximum diameter - 2.85mm (.112 inch)
16 - 20 AWG Profile minimum diameter (all terminals) - 1.70mm (.067 inch)
05-02-0047 18-22 0.82-0.32
+
Reel
Order No. 63819-1200
HAND CRIMP TOOL
Specification Sheet
AWG
18-22 0.82-0.32
18-22 0.82-0.32
16-24 1.31-0.22
18-22 0.82-0.32
18-22 0.82-0.32
18-22 0.82-0.32
18-22 0.82-0.32
Wire Size
UNCONTROLLED COPY
mm²
Æ
Æ
Æ
1.52-3.05
1.52-3.05
1.55-2.59
3.51 Max. .138 Max. 3.30-3.80
1.52-3.05
1.52-3.05
1.52-3.05
1.50-3.50
Insulation Diameter
mm
.060-.120 3.30-3.80
.060-.120 3.30-3.80
.061-.102 3.30-3.80
.059-.138 3.30-3.80
.060-.120 3.30-3.80
.060-.120 3.30-3.80
.060-.120 3.30-3.80
In.
mm
Strip Length
TYPE 4D
.130-.150
.130-.150
.130-.150
.130-.150
.130-.150
.130-.150
.130-.150
.130-.150
Page 1 of 9
In.

63819-1200 Summary of contents

Page 1

... Terminal #1973 maximum diameter - 2.85mm (.112 inch AWG Profile minimum diameter (all terminals) - 1.70mm (.067 inch) Doc No: ATS-638191200 Release Date: 01-10-08 Revision: A Revision Date: 01-10-08 HAND CRIMP TOOL Specification Sheet Order No. 63819-1200 Æ Wire Size Insulation Diameter + Reel AWG mm² mm 18-22 0.82-0.32 1 ...

Page 2

... After crimping, the conductor profiles should measure the following. Terminal Series No AWG mm 1380 1381 1457-1 1881-2 1973 2273 4272 6271 Doc No: ATS-638191200 Release Date: 01-10-08 Revision: A Revision Date: 01-10-08 CONDUCTOR BELL MOUTH CRIMP INSULATION CRIMP CRIMP HEIGHT Wire Size Conductor Crimp 2 Height (Ref ...

Page 3

... See Figure 1. Crimping Terminals 1. Select the desired terminal listed from the preceding charts, and install the proper locator (See chart above and see Locator Installation on page 5). Doc No: ATS-638191200 Release Date: 01-10-08 Revision: A Revision Date: 01-10-08 PULL Force ...

Page 4

... Release the handles to open the jaws. TERMINAL PRE-STRIPPED WIRE Note: The tamper proof ratchet action will not release the tool until it has been fully closed. Doc No: ATS-638191200 Release Date: 01-10-08 Revision: A Revision Date: 01-10-08 LOCATOR PUSHED THRU ...

Page 5

... HANDTOOL TOP HOOKS Figure 7A LOWER TABS 3. Lift and pull away from the hand tool. The top locator hooks should slip out of the top slots easily. See Figure 7A. Doc No: ATS-638191200 Release Date: 01-10-08 Revision: A Revision Date: 01-10-08 MAKE SURE CENTER OF LOCATOR IS IN THE ...

Page 6

... When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. Doc No: ATS-638191200 Release Date: 01-10-08 Revision: A Revision Date: 01-10-08 ...

Page 7

... This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. Doc No: ATS-638191200 Release Date: 01-10-08 Revision: A ...

Page 8

... If the tool does not meet minimum pull force values, handle preload should be increased and the pull test rerun, (See How to Adjust Preload). % When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and replaced. Doc No: ATS-638191200 Release Date: 01-10-08 Revision: A Revision Date: 01-10-08 NOT ...

Page 9

... Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan 1-800-78MOLEX 81-462-65-2324 amerinfo@molex.com feninfo@molex.com Doc No: ATS-638191200 Release Date: 01-10-08 Revision: A Revision Date: 01-10-08 Order Number Description 63819-1200 Hand Crimp Tool 63819-1175 Locator Assembly (Red) 63819-1176 Locator Assembly (Yellow) 63810-0104 Spring, Return 63810-0105 Spring, Ratchet 2 Figure 13 ...