90546-1 Tyco Electronics, 90546-1 Datasheet

ASSY PRO-CRIMPER UNIV M-N-L

90546-1

Manufacturer Part Number
90546-1
Description
ASSY PRO-CRIMPER UNIV M-N-L
Manufacturer
Tyco Electronics
Series
Pro-Crimper™ III, Universal MATE-N-LOK®r
Type
Hand Toolr
Datasheets
1.1673606-1.pdf (8 pages)
2.90546-1.pdf (6 pages)
3.90546-1.pdf (6 pages)

Specifications of 90546-1

Tool Type
Hand Crimper
Features
Side Entry, Ratchet
Rohs Compliant
NA
Product
Crimping, Stripping & Cutting Tools & Drills
Description/function
Pro-Crimper III
Fits Cable/wire
20-14 AWG
Lead Free Status / RoHS Status
Not applicable / Not applicable
For Use With/related Products
Rectangular Contacts, 14-20 AWG
For Use With
926894-3 - CONN MAT-N-LOK 20-14AWG926893-6 - CONN MAT-N-LOK 20-14AWG926894-1 - CONN PIN 14-20AWG TIN CRIMP926893-1 - CONN SOCKET 14-20AWG TIN CRIMP926898-3 - CONN SPLIT PIN 14-20AWG TIN CRMP926898-1 - CONN SPLIT PIN 20-14AWG M-N-LOK926893-3 - CONN SOCKET 20-14AWG MATE-N-LOKA33357 - CONN SOCKET 14-20AWG GOLD CRIMPA31714 - CONN PIN 14-20AWG GOLD CRIMPA31706 - CONN PIN 14-20AWG GOLD CRIMPA25443 - CONN PIN GRND 14-20AWG AU CRIMPA25730 - CONN PIN 14-20AWG GOLD CRIMPA25694 - CONN PIN 14-20AWG GOLD CRIMPA25409 - CONN SOCKET 14-20AWG GOLD CRIMPA25372 - CONN SOCKET 14-20AWG GOLD CRIMPA25375 - CONN SOCKET 14-20AWG TIN CRIMPA25369 - CONN SOCKET 14-20AWG GOLD CRIMPA25343 - CONN PIN 14-20AWG TIN CRIMPA25346 - CONN PIN 14-20AWG GOLD CRIMPA25339 - CONN PIN GROUND 14-20AWG CRIMPA25336 - CONN PIN 14-20AWG GOLD CRIMPA25381 - CONN SOCKET 14-18AWG TIN CRIMPA25380 - CONN PIN 14-18AWG TIN CRIMPA25188 - CONN PIN 14-20AWG TIN CRIMPA25338 - CONN PIN 14-20AWG TIN CRIMPA25341 - CONN PIN 14-20AWG GOLD CRIMPA25344 - CONN SOCKET 14-20AWG TIN CRIMPA25347 - CONN SOCKET 14-20AWG GOLD CRIMPA25342 - CONN SOCKET 14-20AWG GOLD CRIMPA14302 - CONN SOCKET 14-20AWG TIN CRIMPA14301 - CONN PIN 14-20AWG GOLD CRIMPA14300 - CONN PIN 14-20AWG TIN CRIMPA14265 - CONN SOCKET 14-20AWG GOLD CRIMPA14264 - CONN SOCKET 14-20AWG TIN CRIMPA14257 - CONN PIN 14-20AWG GOLD CRIMPA14256 - CONN PIN 14-20AWG TIN CRIMPA1443 - CONN SOCKET 14-20AWG GOLD CRIMPA1442 - CONN PIN 14-20AWG GOLD CRIMPA1441 - CONN SOCKET 14-20AWG TIN CRIMPA1440 - CONN PIN 14-20AWG TIN CRIMP
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Other names
90546-1
A25160
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool
Assembly 90546--1 consists of Die Assembly
90546--2 and PRO--CRIMPER III Hand Crimping Tool
Frame 354940--1. The die assembly consists of
crimping dies and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
The PRO- - CRIMPER III Hand Crimping Tool is a “Commercial” grade tool
and is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. Tyco Electronics offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1- - 800- - 722- - 1111.
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
{
} Contact the Tooling Assistance Center or Product Information (below) for specific contact part numbers.
TE Die Assembly
NOTE
i
90546- - 2
90546--2
Supplied with die assembly. Also available separately.
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures
and illustrations are for identification only and are
not drawn to scale.
Locator Assembly
Locator
Assembly
(Supplied with
Die Assembly)
58515--1
58515--1
Font of Tool
(Locator Side)
Die
Assembly
Ratchet Adjustment Wheel
Moving Jaw
{
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
PRO- CRIMPER* III Hand Crimping
Tool Assembly 90546- 1 with
Die Assembly 90546- 2
Contact Family
MATE--N--LOK*
MATE--N--LOK*
Universal
Contacts
Figure 1
}
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
2. DESCRIPTION
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping sections.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
(AWG)
20--18
16--14
Size
Stationary Jaw
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Pivot Pin
(Figures 1 and 2)
[.060 to .130]
1.52 to 3.30
1.52 to 3.30
(mm [In.])
Insul Dia
Moving
Handle
Wire
Back of Tool
(Wire side)
PRO- - CRIMPER III Hand
Crimping Tool Frame
354940- - 1 (408- - 9930)
Stationary
Handle
Instruction Sheet
408- - 9883
28 AUG 09 Rev C
Strip Length
[.156 to .187]
3.96 to 4.75
3.96 to 4.75
(mm [In.])
1 of 6
LOC B

90546-1 Summary of contents

Page 1

... Contact the Tooling Assistance Center or Product Information (below) for specific contact part numbers. 1. INTRODUCTION PRO--CRIMPER III Hand Crimping Tool Assembly 90546--1 consists of Die Assembly 90546--2 and PRO--CRIMPER III Hand Crimping Tool Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. Read these instructions thoroughly before crimping any contacts ...

Page 2

... CONTACT SUPPORT ADJUSTMENT The contact support is preset prior to shipment, NOTE but minor adjustment may be necessary Make a sample crimp and determine if the contact is straight, bending upward, or bending downward. Tyco Electronics Corporation Tool Frame Die Retaining Pins Die Retaining Screws (Figure 3) Rev C ...

Page 3

... Refer to Figure 3. Butt the front end of the wire barrel against the movable locator. Back of Tool (Wire Side Contact (Typ) Wire Locator in Wire Stop Slot Figure 3 Tyco Electronics Corporation Strip Length Wire Inserted to Stop ...

Page 4

... Ratchet Crimp Height Adjustment Dim A and Dim A and Wheel Tolerance (+) 1.27.05 [.050.002] 1.60.05 [.063.002] Tyco Electronics Corporation (Figure 5) Screwdriver Lockscrew (Typ) Figure 5 Rev C ...

Page 5

... HARRISBURG PA 17105--3608 11.REVISION SUMMARY Revisions to this instruction sheet include: Changed PRO--CRIMPER II Hand Tool to S PRO--CRIMPER III Hand Tool; Modified Crimp Height Inspection section; S Added TE logo; and S Added back page to indicate the tools using die S set 90546--2. Tyco Electronics Corporation ...

Page 6

... Die Assembly 90546- 2 Can Be Used In the Following Tools: PRO- CRIMPER III Hand Tool 354940- 1 (Instruction Sheet 408- 9930) SDE Bench Terminator 1490076- 2 (Customer Manual 409- 10052) Battery Tool (Shouldered Die) 1725837 (Customer Manual 409- 10053 SDE PEW- 12 Hand Tool 9- 1478240- 0 (Instruction Sheet 408- 8851) ...