58495-1 Tyco Electronics, 58495-1 Datasheet - Page 4

• Manufacturer Part Number: 58495-1
• Description: TOOL CRIMP CPC PROCRIMPER III
• Manufacturer: Tyco Electronics
• Series: Pro-Crimper™ III, Multimate IIIr
• Type: Crimp Toolr

Specifications of 58495-1

• Tool Type: Hand Crimper
• Features: Side Entry, Ratchet
• Sde Die Sets: Wire Size (AWG)
• Product: Crimping, Stripping & Cutting Tools & Drills
• For Use With: 164162-2 - CONN PIN .062 24-26AWG AU CRIMP164162-1 - CONN PIN .062 24-26AWG TIN CRIMP1-66101-5 - CONN SKT .062 16-18AWG AU CRIMP1-66109-8 - CONN SOCKET 26-24AWG TIN CRIMP1-66103-6 - CONN PIN 24-20AWG CRIMP GOLD1-66103-9 - CONN PIN 24-20AWG CRIMP TIN2-66105-0 - CONN SOCKET 24-20AWG CRIMP TIN1-66103-7 - CONN PIN 24-20AWG CRIMP GOLD1-66105-8 - CONN SOCKET 24-20AWG CRIMP881459-2 - CONN TERM PIN 16-18AWG164840-2 - CONN SOCKET CRIMP TYPE 3+ SZ 16A99521 - CONN PIN 18-16AWG SIZE 16 TINA99520 - CONN PIN 24-20AWG SIZE 16 TIN1-163088-0 - CONN SOCKET .062 24-20AWG GOLDA99529 - CONN SOCKET .062 24-20AWG TIN1-163086-1 - CONN PIN .062 24-20AWG TIN1-163086-0 - CONN PIN .062 24-20AWG GOLDA99528 - CONN PIN .062 24-20AWG GOLDA99527 - CONN PIN .062 24-20AWG TINA99524 - CONN PIN 18-16AWG .062 GOLDA99523 - CONN PIN 18-16AWG .062 TIN66109-1 - CONN SOCKET 26-24AWG .062 CRIMPA99525 - CONN SOCKET 18-16AWG CRIMP TIN1-66105-5 - CONN SOCKET 24-20AWG 30GOLD1-163084-0 - CONN SOCKET 18-16AWG GOLD CRIMP1-163082-0 - CONN PIN 18-16AWG GOLD CRIMP163088-2 - CONN SOCKET 24-20AWG CRIMP GOLDA99526 - CONN SOCKET 18-16AWG CRIMP GOLD1-66103-4 - CONN PIN 24-20AWG CRIMP GOLD1-66099-6 - CONN PIN 16-18AWG TIN CRIMP2-66101-0 - CONN SOCKET 16-18AWG TIN CRIMP1-66107-2 - CONN PIN 24-26 AWG TIN CRIMPA31992 - CONN SOCKET 24-26AWG TIN CRIMPA31991 - CONN PIN 24-26AWG TIN CRIMPA31990 - CONN SOCKET 20-24AWG TIN CRIMPA31989 - CONN PIN 20-24AWG TIN CRIMPA31988 - CONN SOCKET 16-18AWG TIN CRIMPA31987 - CONN PIN 16-18AWG TIN CRIMP1-66099-2 - CONN PIN 16-18AWG TIN CRIMP1-66099-3 - CONN PIN 16-18AWG 15GOLD CRIMP1-66101-6 - CONN SOCKET 16-18AWG TIN CRIMP1-66109-6 - CONN SOCKET 24-26AWG 30AU CRIMP1-66109-5 - CONN SOCKET 24-26AWG TIN CRIMP1-66107-0 - CONN PIN 24-26AWG 30AU CRIMP1-66099-4 - CONN PIN 16-18AWG 30GOLD CRIMP1-66101-8 - CONN SOCKET 16-18AWG 30AU CRIMP1-66101-7 - CONN SOCKET 16-18AWG 15AU CRIMPA25600 - CONN PIN 16-18AWG GOLD CRIMPA25123 - CONN PIN 16-18AWG GOLD CRIMP66099-1 - CONN PIN 16-18 AWG 30GOLD CRIMPA25124 - CONN SOCKET 16-18AWG GOLD CRIMP66101-1 - CONN SOCKET 16-18AWG 30AU CRIMPA25104 - CONN SOCKET 24-26AWG GOLD CRIMP66107-9 - CONN PIN 24-26 AWG TIN CRIMPA25103 - CONN PIN 24-26AWG GOLD CRIMP66105-1 - CONN SOCKET 20-24AWG 30AU CRIMPA25107 - CONN PIN 20-24AWG 15 GOLD CRIMPA29109 - CONN PIN 20-24AWG 30GOLD CRIMP66107-1 - CONN PIN 24-26 AWG 30GOLD CRIMPA25133 - CONN PIN 20-24AWG GOLD CRIMPA25108 - CONN SOCKET 20-24AWG GOLD CRIMPA16080 - CONN SOCKET 16-18AWG GOLD CRIMPA1654 - CONN SOCKET 24-26AWG TIN CRIMPA1665 - CONN SOCKET 16-18AWG TIN CRIMPA1649 - CONN PIN 16-18AWG TIN CRIMPA1345 - CONN SOCKET 24-26AWG GOLD CRIMPA1344 - CONN PIN 24-26AWG GOLD CRIMPA1343 - CONN SOCKET 20-24AWG GOLD CRIMPA1342 - CONN PIN 20-24AWG 30 GOLD CRIMPA1340 - CONN PIN 16-18AWG GOLD CRIMPA1324 - CONN PIN 24-26AWG TIN CRIMPA1323 - CONN SOCKET 20-24AWG TIN CRIMPA1322 - CONN PIN 20-24AWG TIN CRIMP
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: Backplane and Circular Contacts, 16-28 AWG
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant
• Other names: A9920

6. CRIMP HEIGHT INSPECTION
Crimp height inspection is performed through the use
of a micrometer with a modified anvil, commonly
referred to as a crimp-height comparator. Tyco
Electronics does not manufacture or market crimp-
height comparators. Detailed information on obtaining
and using crimp-height comparators can be found in
instruction sheet 408-7424.
Proceed as follows:
7. RATCHET
Rev D
CAUTION
3. Position the contact so that the mating end of the
contact is on the locator side of the tool, and so that
the open "U" of the wire and insulation barrels must
face the top of the tool. Place the contact up into the
nest so that the movable locator drops into the slot
in the contact. Refer to Figure 3. Butt the front end
of the wire barrel against the movable locator.
4. Hold the contact in position and squeeze the tool
handles together until ratchet engages sufficiently to
hold the contact in position. Do NOT deform
insulation barrel or wire barrel.
5. Insert stripped wire into contact insulation and
wire barrels until it is butted against the wire stop, as
shown in Figure 3.
6. Holding the wire in place, squeeze tool handles
together until ratchet releases. Allow tool handles to
open and remove crimped contact.
7. Check the contact's crimp height as described in
Section 6, Crimp Height Inspection. If necessary,
adjust the crimp height as described in Section 7,
RATCHET ADJUSTMENT.
1. Refer to Figure 4 and select a wire (maximum
size) for each crimp section listed.
2. Refer to Section 5, CRIMPING PROCEDURE,
and crimp the contact(s) accordingly
3. Using a crimp height comparator, measure the
wire barrel crimp height as shown in Figure 4. If the
crimp height conforms to that shown in the table,
the tool is considered dimensionally correct. If not,
the tool must be adjusted. Refer to Section 7,
RATCHET ADJUSTMENT.
1. Remove the lockscrew from the ratchet
adjustment wheel.
NOTE
i
!
Make sure that both sides of the insulation barrel
are started evenly into the crimping section. Do not
attempt to crimp an improperly positioned contact.
The crimped contact may stick in the crimping area,
but the contact can be easily removed by pushing
downward on the top of the locator (see Figure 3)
(Crimp Height)
ADJUSTMENT
(Figure 5)
Modified Anvil
Position
Point On
Center of
Wire
Barrel
Opposite
the Seam
2. With a screwdriver, adjust the ratchet wheel from
the locator side of the tool.
3. Observe the ratchet adjustment wheel. If a tighter
crimp is required, rotate the adjustment wheel
COUNTERCLOCKWISE to a higher-numbered
setting. If a looser crimp is required, rotate the
adjustment wheel CLOCKWISE to a lower-
numbered setting.
4. Replace the lockscrew.
AWG (MAX)
WIRE SIZE
Ratchet
Adjustment
Wheel
16
20
24
Lockscrew
(Typ)
Screwdriver
CRIMP SECTION
(WIRE SIZE
MARKING)
Figure 4
Figure 5
18 - 16
24 - 20
28 - 24
CRIMP HEIGHT
[.0310 ± .0020]
[.0510 ±.0020]
[.0395 ± 0020]
DIM. (A) AND
TOLERANCE
1.003 ± .051
1.295±.051
.787 ± .051
408-9819
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