ATA6834-DK Atmel, ATA6834-DK Datasheet

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ATA6834-DK

Manufacturer Part Number
ATA6834-DK
Description
BOARD BLDC MOTOR CTRL ATA6833/34
Manufacturer
Atmel
Type
MOSFET & Power Driverr
Datasheets

Specifications of ATA6834-DK

Main Purpose
Power Management, Motor Control
Embedded
Yes, MCU, 8-Bit
Utilized Ic / Part
ATA6833 / ATA6834, ATmega32M1
Primary Attributes
3-Ph BLDC, IC with FET Driver, LIN Transceiver, Volt Regulator, Watchdog
Secondary Attributes
LCD with Touch Screen on MCU Controller Board
Product
Power Management Modules
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
1. Introduction
This document provides details on using the ATA6834-DK for BLDC motor control
applications. The BLDC Motor Control Kit consists of two boards:
The temperature range is the primary difference between the ATA6833 and ATA6834.
The maximum junction temperature of 200°C allows designing under-the-hood appli-
cations with the ATA6834, while the maximum junction temperature of the ATA6833 is
150°C.
If not otherwise stated, the ATA6833 stands for the two of the devices.
• Basic board with a BLDC Gate Driver SBC (System Basis Chip) ATA6833/ATA6834
• Controller board with a microcontroller ATmega32M1 and a user interface
BLDC Motor Control Kit with ATA6833/ATA6834
and external MOSFETs
BLDC Motor
Control Kit with
ATA6833/
ATA6834
Application Note
9143C–AUTO–03/10

Related parts for ATA6834-DK

ATA6834-DK Summary of contents

Page 1

... BLDC Motor Control Kit with ATA6833/ATA6834 1. Introduction This document provides details on using the ATA6834-DK for BLDC motor control applications. The BLDC Motor Control Kit consists of two boards: • Basic board with a BLDC Gate Driver SBC (System Basis Chip) ATA6833/ATA6834 and external MOSFETs • ...

Page 2

... BLDC Motor Control Kit with ATA6833/ATA6834 Figure 2-1. Block Diagram Battery + C EN2 C VCC Wake-up VMODE 3.3/5V VCC Regulator VCC Supervisor: DG1 Short circuit Overtemperature DG2 Under voltage DG3 /RESET WD Logic Control IH1-3 IL1-3 EN1 RX LIN TX LIN BLDC Motor Control Kit with ATA6833/ATA6834 ...

Page 3

... It can be deactivated via a jumper, which is useful for debugging. The LIN transceiver enables the communication with the auto- motive environment. The ATA6833/ATA6834 works with a two-stage charge pump to run down to very low battery supply voltages. The charge pump facilitates low-drop reverse-voltage protection with an N-channel MOSFET. ...

Page 4

... Only two coils are supplied at the same time, the third is floating. This is referred as trapezoidal commutation or block commutation. Figure 3-2. BLDC Motor Control Kit with ATA6833/ATA6834 4 Three-coil BLDC Motor, 1 and 2 Pair Poles A ...

Page 5

... Value (CBA) Commutations are updated at each step to create a rotating magnetic field as shown in 3-3. This method takes full advantage of the ATA6833/ATA6834 in combination with the ATmega32M1 as commutations can be transmitted at each step, while PWM allow magnetic field magnitude tuning independently to act on motor torque and speed. ...

Page 6

... Watchdog. 4.1 Cooling Area Design The driver IC ATA6833/ATA6834 is housed in a QFN package. QFN package is suitable for power package due to the exposed die pad; however, ensure the heat slug is completely sol- dered to the PCB. To reduce thermal resistance, vias down to the soldering layer are necessary. A sufficient ground plane has to be placed on the soldering layer to get rid of the thermal energy ...

Page 7

... BLDC Motor Control Kit with ATA6833/ATA6834 The charge pump shuffle capacitors should be connected in a short loop. The VG capacitor should be connected in a short loop to the ground reference point. The reservoir capacitor at CPOUT can be connected to PBAT to reduce maximum voltage at the capacitor. Therefore, electrical voltage rating up to 25V is sufficient. ...

Page 8

... Internal Calibrated RC Oscillator (8 MHz) – On-chip PLL for fast PWM (64 MHz) and CPU (16 MHz) Note: BLDC Motor Control Kit with ATA6833/ATA6834 8 8-bit RISC architecture, the ATmega32M1 integrates all of the basic peripherals neces- • 6 Non-overlapping Inverted PWM Output Channels with Flexible Dead-Time • ...

Page 9

... If the junction temperature is increased by further 25K, the outputs, voltage regulator and LIN transceiver are switched off. Maximum junction temperature of the ATA6833 is 150°C and of the ATA6834 is 200°C. The maximum ambient temperature depends on the power dis- sipation of the device; a better thermal contact allows a higher ambient temperature. ...

Page 10

... Figure 7-1. Watchdog Disable Controller Board Display Disable BLDC Motor Control Kit with ATA6833/ATA6834 10 interaction with the resistive touch panel is possible. If this is not done, the display remains dark and the VCC current demand is only the demand of the Hall sensors. The microcontroller and BLDC operation can also run without J1. In this case, inter- action with the panel is possible ...

Page 11

... At CPout, the charge pump voltage is measurable. The charge pump voltage level U is approximately 15V higher than U • If the ATA6833/ATA6834 is in standby mode, the high voltage output switch pin VBATSW is off and LED On/Sleep is off. There are two possibilities to wake up the Basis board: press S1 “ ...

Page 12

... Dimensions The only component on the controller board, which is necessary for BLDC application is the ATmega32M1. The rest of the components are needed to support the display/touch panel unit. BLDC Motor Control Kit with ATA6833/ATA6834 12 VCC Supply Voltage 64 Pixel, 3.3V SPI Interface, Control via Level Shifters ...

Page 13

... During the start-up sequence the reset or wake-up source will analyzed as well as the diag- nostics pins (DG1..3) of the ATA6833/ATA6834. When “LIN” is shown as wake-up source, then power cycling or a wake-up signal on the LIN bus can be the source. “EN2” means that the Wake-up Button on the Basis board was pressed to wake up the system ...

Page 14

... Ramp Mode: • Enables ramp mode. The rotation speed is automatically increased up to 7000 rpm and then decreased down to 300 rpm. This function repeats until the ramp mode is disabled. BLDC Motor Control Kit with ATA6833/ATA6834 14 Start-up Sequence Touch-screen calibration is done in factory and is only required if the microcontroller is repro- grammed or the EEPROM is erased ...

Page 15

... BLDC Motor Control Kit with ATA6833/ATA6834 Sleep Mode: • This function activates a countdown of 3 seconds. After this, the ATA6833/ATA6834 is set into sleep mode. Pressing the wake-up button on the Basis board restarts the ATA6833/ATA6834. Decay Mode: • Enables a slow decay of the half-bridge control. ...

Page 16

... ADC • 64 MHz PLL • Analog Comparators • LIN/UART interface BLDC Motor Control Kit with ATA6833/ATA6834 16 – All 6 PSC output channels are used for controlling the half-bridges – 64 MHz input clock – 10-bit bandwidth and the center-aligned mode of the PWM signal result in a switching frequency of 31.280 kHz – ...

Page 17

... BLDC Motor Control Kit with ATA6833/ATA6834 8.2 Diagrams The following diagram shows the flow chart in normal operation. Figure 8-5. Flow Chart in Normal Operation Main loop TASK_motor_demo Each loop 20 ms frame 200 ms frame Main loop 8.3 Modules Doxygen documentation is included in the software package. Use the DOC/index.html file in the root directory to open the documentation ...

Page 18

... Enables the slow decay mode (use definitions MC_SLOW_DECAY_MODE_HS or MC_SLOW_DECAY_MODE_LS). void mc_disable_slow_decay_mode(void) Disables the slow decay mode. U8 mc_get_slow_decay_mode(void) Returns the current used decay mode (use definitions MC_SLOW_DECAY_MODE_HS or MC_SLOW_DECAY_MODE_LS). void mc_set_commutation_type(u8) Sets commutation type (use definitions MC_COM_HS or MC_COM_LS or MC_COM_HLS). BLDC Motor Control Kit with ATA6833/ATA6834 18 9143C–AUTO–03/10 ...

Page 19

... Returns the on-going commutation type (use definitions MC_COM_HS or MC_COM_LS or MC_COM_HLS). 8.3.1 LIN Remote Control The demonstration software for the ATA6833/ATA6834-DK includes a LIN remote control function. This application represents a LIN slave node based on LIN1. possible to con- trol the motor by several commands. 8.3.1.1 LIN properties • ...

Page 20

... G 3 CPout BC817- LD1 J1 220 220 pF RST EN1 VBattSW VBatt EN2 + EN1 RST1 RST RST BLDC Motor Control Kit with ATA6833/ATA6834 20 GND1 GND2 BAS16 D2 PBAT H1 VBatt C11 + C10 100 nF 22 µF 100 nF 22 µF +5V C9 2.2 µF Wake- 4.7 470 VBATSW ...

Page 21

... BLDC Motor Control Kit with ATA6833/ATA6834 Figure 9-2. Figure 9-3. 9143C–AUTO–03/10 Application Basis Board Top View Component Placement ATA6833/ATA6834-DK1 Application Basis Board Top View PCB Layout ATA6833/ATA6834-DK1 21 ...

Page 22

... Figure 9-4. Table 9-1. BLDC Motor Control Kit with ATA6833/ATA6834 22 Application Basis Board Bottom Side (Top View) PCB Layout ATA6833/ATA6834-DK1 BLDC Application Basis Board Connectors Connector Clamp All Function Direction Power 12V GND Motor Phase A Motor Phase B Motor Phase C Power 5V Hall A ...

Page 23

... BLDC Motor Control Kit with ATA6833/ATA6834 Table 9-2. Table 9-3. 9143C–AUTO–03/10 BLDC Application Basis Board Jumpers Jumper Clamp OFF J2 ON OFF BLDC Application Basis Board Switches Switch S1 Function Direction VMODE to GND VCC = 3.3V VMODE to VINT VCC = 5V Not allowed Watchdog ...

Page 24

... XISP1 MISO 1 SCK MOSI NRES ISP EN1 IH3 IH1 TXD IH2 DG1 RST IL3 IL1 WD IL2 RXD BLDC Motor Control Kit with ATA6833/ATA6834 24 GND1 GND2 EN1 TB 24 VSHP PB4 23 PB3 VSHN 22 PC6 Hall2_u C4 21 AREF 20 100 nF AGND 19 +5V AVCC 18 C2 ...

Page 25

... BLDC Motor Control Kit with ATA6833/ATA6834 Figure 9-6. 9143C–AUTO–03/10 Application Controller Board Top View Component Placement ATA6833/ATA6834-DK2 25 ...

Page 26

... Figure 9-7. BLDC Motor Control Kit with ATA6833/ATA6834 26 Application Controller Board Top View PCB Layout ATA6833/ATA6834-DK2 9143C–AUTO–03/10 ...

Page 27

... BLDC Motor Control Kit with ATA6833/ATA6834 Figure 9-8. Table 9-4. Table 9-5. 9143C–AUTO–03/10 Application Controller Board Bottom Side (Top View) PCB Layout ATA6833/ATA6834-DK2 BLDC Application Controller Board Connectors Connector Clamp X5 All ISP 1-6 BLDC Application Controller Board Jumper Jumper ...

Page 28

... Disclaimer: The information in this document is provided in connection with Atmel products. No license, express or implied, by estoppel or otherwise, to any intellectual property right is granted by this document or in connection with the sale of Atmel products. EXCEPT AS SET FORTH IN ATMEL’S TERMS AND CONDI- TIONS OF SALE LOCATED ON ATMEL’S WEB SITE, ATMEL ASSUMES NO LIABILITY WHATSOEVER AND DISCLAIMS ANY EXPRESS, IMPLIED OR STATUTORY WARRANTY RELATING TO ITS PRODUCTS INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR NON-INFRINGEMENT ...

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