IR2166 International Rectifier, IR2166 Datasheet

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IR2166

Manufacturer Part Number
IR2166
Description
IC PFC/BALLAST CONTROL 16-DIP
Manufacturer
International Rectifier
Type
PFC/Ballast Controllerr
Datasheet

Specifications of IR2166

Frequency
39 ~ 50 kHz
Current - Supply
10mA
Current - Output
400mA
Voltage - Supply
11.5 V ~ 15.6 V
Operating Temperature
-25°C ~ 125°C
Package / Case
16-DIP (0.300", 7.62mm)
Package
16-pin DIP
Circuit
Fluorescent Ballast IC
Offset Voltage (v)
600
Output Source Current Min (ma)
250
Output Sink Current Min (ma)
400
Vcc Range (v)
10-25V with UVLO
Output Voltage Min (v)
10
Output Voltage Max (v)
25
Pbf
PbF Option Available
Lead Free Status / RoHS Status
Contains lead / RoHS non-compliant
Other names
*IR2166

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Company
Part Number
Manufacturer
Quantity
Price
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Manufacturer:
IR
Quantity:
20 000
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IR
Quantity:
20 000
Company:
Part Number:
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Part Number:
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Part Number:
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Part Number:
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Part Number:
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Features
Description
The IR2166 is a fully integrated, fully protected 600V ballast control IC designed to
drive all types of fluorescent lamps. PFC circuitry operates in critical conduction mode
and provides for high PF, low THD and DC Bus regulation. The IR2166 features in-
clude programmable preheat and run frequencies, programmable preheat time, pro-
grammable dead-time, programmable over-current protection, and programmable end-
of-life protection. Comprehensive protection features such as protection from failure of
a lamp to strike, filament failures, end-of-life protection, DC bus undervoltage reset as
well as an automatic restart function, have been included in the design. The IR2166 is
available in both 16-lead PDIP and 16-lead (narrow body) SOIC packages.
IR2166 Application Diagram
*Please note that this data sheet contains advanced information that could change before the product is released to production.
www.irf.com
PFC, Ballast control and half-bridge driver in one IC
Critical conduction mode boost type PFC
No PFC current sense resistor required
Programmable preheat frequency
Programmable preheat time
Programmable run frequency
Programmable over-current protection
Programmable end-of-life protection
+ Rectified AC Line
- Rectified AC Line
M3
D
C
BUS
BUS
+
DZ
COMP
C
R
C
C
VDC
VDC
PH
C
T
COMP
R
BUS
R
R
R
R
1
PH
GPFC
T
PFC & BALLAST CONTROL IC
COMP
VBUS
CPH
RPH
PFC
CT
RT
ZX
1
2
3
4
5
7
6
7
8
16
15
14
13
12
11
10
C
Programmable dead time
Internal ignition ramp
Internal fault counter
DC bus under-voltage reset
Shutdown pin with hysteresis
Internal 15.6V zener clamp diode on Vcc
Micropower startup (150 A)
Latch immunity and ESD protection
Parts also available LEAD-FREE
9
SD1
HO
VS
VCC
COM
LO
CS
SD/EOL
VB
R
C
SUPPLY
VCC1
C
CS
IR2166(S) & (PbF)
R
Data Sheet No. PD60198 revF
R
GHS
C
GLS
R
D
D
C
C
2
1
SD2
BOOT
VCC2
BOOT
M1
M2
R
R
CS
4
D
2
Packages
R
D
D
3
CP1
3
C
BLOCK
C
D
SNUB
CP2
C
L
RES
R
EOL
R
R
16-Lead PDIP
5
6
7
16-Lead SOIC
(narrow body)
R
8
C
RES
1

Related parts for IR2166

IR2166 Summary of contents

Page 1

... The IR2166 is a fully integrated, fully protected 600V ballast control IC designed to drive all types of fluorescent lamps. PFC circuitry operates in critical conduction mode and provides for high PF, low THD and DC Bus regulation. The IR2166 features in- clude programmable preheat and run frequencies, programmable preheat time, pro- grammable dead-time, programmable over-current protection, and programmable end- of-life protection ...

Page 2

... IR2166 & (PbF) Absolute Maximum Ratings Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All voltage parameters are absolute voltages referenced to COM, all currents are defined positive into any lead. The thermal resistance and power dissipation ratings are measured under board mounted and still air conditions. ...

Page 3

... R = 100k BUS 1000pF unless otherwise specified. A Min. Typ. 10.0 11.5 8.5 9.5 1.5 2.0 145 170 — 2.3 14.3 15 — 2.5 — — IR2166 & (PbF) Min. Max. Units CLAMP V -1 600 V V CCUV+ CLAMP Note — pF 220 - -25 125 ...

Page 4

... IR2166 & (PbF) Electrical Characteristics 14V +/- 0.25V BIAS V = 0.0V 0.0V COMP Symbol Definition PFC Error Amplifier Characteristics I Error amplifier output current sourcing COMP SOURCE I Error amplifier output current sinking COMP SINK V Error amplifier output voltage swing COMPOH (high state) V Error amplifier output voltage swing ...

Page 5

... IR2166 & (PbF 470 pF 0.0V 0.0V CPH SD Max. Units Test Conditions A — 10V SD > 5. > 1.3V mV — 5.6 V 350 mV 3.6 V >12V CPH 1 ...

Page 6

... IR2166 & (PbF) Block Diagram Vcc 40K Comp RDT TH 3. RPH 4 R 3uA CPH 2 COM 12 CPH>12V VBUS 1 Gain OTA1 4.0V COMP 6 Under-Voltage Reset 1.0V 7.6V 6 Soft Start Driver Logic Fault Logic Fault Counter Schmitt Under- Voltage Detect Over-Voltage Protection 4.3V ...

Page 7

... PREHEAT Mode) Ignition Ramp Mode RPH Open f ramps RUN CPH charging CPH > (VCC - 2V) RUN Mode RPH = Open 1/2-Bridge Oscillating @f RUN EOL Thresholds Enabled PFC = Low Gain Mode VBUS<3.0V VBUS UV Threshold Enabled Fault Counter Disabled IR2166 & (PbF) or Discharge VCC to UVLO- 7 ...

Page 8

... IR2166 & (PbF) Lead Assignments & Definitions VBUS CPH RPH VCC 4 13 COM COMP PFC SD/EOL Pin # Symbol Description VBUS DC Bus Sensing Input 1 CPH Preheat Timing Capacitor Minimum Frequency Timing Resistor Preheat Frequency Timing Resistor 4 RPH 5 CT Oscillator Timing Capacitor 6 PFC Error Amplifier Compensation ...

Page 9

... VCC 15.6V UVLO+ UVLO- VCC 7.5V CPH FREQ 1.3V UVLO PH RT RPH www.irf.com BALLAST TIMING DIAGRAMS NORMAL OPERATION f run Over-Current Threshold RUN RT RPH IR2166 & (PbF) UVLO RT RPH ...

Page 10

... IR2166 & (PbF) VCC 15.6V UVLO+ UVLO- VCC 7.5V CPH FREQ 1.3V UVLO PH RT RPH BALLAST TIMING DIAGRAMS FAULT CONDITION PH RT RPH RPH run RUN UVLO www.irf.com ...

Page 11

... Graph 1. VCCUV+, VCCUV- vs TEMP Temperature (°C) Graph 3: CT+, CT- vs TEMP www.irf.com 1600 1400 1200 1000 800 600 400 200 0 75 100 125 0 1000000 100000 10000 1000 75 100 125 5 IR2166 & (PbF) 0.5 1 1.5 2 2.5 DeadTime( S) Graph Dead Time RT(K ) Graph 4: Frequency ...

Page 12

... IR2166 & (PbF 120 FREQUENCY (KHz) Graph 5: ICC vs Frequency - Temperature (°C) Graph 7. ILK vs TEMP 12 3.5 3 2.5 2 1.5 1 0.5 0 -0.5 -1 -1.5 0 160 200 2.5 2 1 100 125 -25 Graph 8: ZX+, ZX- vs TEMP VCPH (V) Graph 6: ICPH vs VCPH ZX+ ZX- HYS 100 Temperature (°C) www.irf.com ...

Page 13

... Temperature (°C) Graph 11: VBUS Sense Thresh vs TEMP www.irf.com 9 8.5 8 7 100 125 -25 Graph 10: VZX (ZX Clamp Voltage) vs TEMP 5 4 100 125 -25 Graph 12: VBUS+, VBUS- vs TEMP IR2166 & (PbF 100 125 Temperature (°C) VBUS+ VBUS 100 125 Temperature (°C) 13 ...

Page 14

... IR2166 & (PbF) 150 Trise 125 100 - Temperature (°C) Graph 13: PFC Trise, Tfall vs TEMP 2.5 2.3 t DEAD HO 2.1 1.9 t DEAD LO 1.7 1.5 - Temperature (°C) Graph 15 DEAD Tfall 100 125 -25 200 175 150 125 100 100 125 -25 vs TEMP DEAD 100 Temperature (°C) ...

Page 15

... EOL+ 3 2.5 2 1.5 EOL- 1 0 Tem perature (°C) Graph 19: EOL+,EOL- vs TEMP www.irf.com -25 75 100 125 Graph 18: CS Threshold vs TEMP 6 5 100 125 -25 Graph 20: SD+, SD- vs TEMP IR2166 & (PbF 100 Temperature (°C) SD+ SD 100 Tem perature (°C) 125 125 15 ...

Page 16

... IR2166 & (PbF - Temperature (°C) Graph 21: VCPH (EOL/RUN) Threshold vs TEMP PFC ON TIME ( S) Graph 23: VCOMP vs PFC ON TIME 16 3 2.5 2 1 100 125 8 Graph 22 - Graph 24 ( UVLO Hysteresis QCC ( Temp QBS CC www.irf.com ...

Page 17

... V QCC CC 0.3 -25 0. 0.2 125 0.15 0.1 0. (V) CC Graph 27 QCC CC Micropower Startup Mode www.irf.com Temp Graph 26. I 2.5 2 1 Temp Graph 28: I IR2166 & (PbF) - 125 15 ( Temp QCC CC Internal Zener Diode Curve - 10.5 11 11 Temp V CCUV + QCC CC 16 ...

Page 18

... IR2166 & (PbF) 3 -25 2 125 1.5 1 0.5 0 8.5 9 9.5 V (V) CC Graph 29 Temp V QCC 10.5 CCUV - www.irf.com ...

Page 19

... IC is fully functional before the high and low side output drivers are activated. Figure 1 shows an efficient supply voltage using the start-up current of the IR2166 together with a charge pump from the ballast output stage ( ...

Page 20

... IR2166 & (PbF) oscillate at the preheat frequency with 50% duty cycle and with a dead-time which is set by the value of the external timing capacitor, CT, and internal deadtime resistor, RDT. Pin CPH is disconnected from COM and an internal 3 A current source (Figure 3) V (+) BUS RT OSC Half- ...

Page 21

... The ignition mode is defined as the state the when a high voltage is being established across the lamp necessary for igniting the lamp. The IR2166 enters ignition mode when the voltage on pin CPH exceeds 10V. Pin CPH is connected internally to the gate of a P-channel MOSFET (S4) (see Figure 4) that connects pin RPH with pin RT ...

Page 22

... AC line input voltage, produces an AC line input current. The control method implemented in the IR2166 is for a boost- type converter (Figure 6) running in critical- conduction mode (CCM). This means that during each switching cycle of the PFC MOSFET, the circuit waits until the inductor current discharges to zero before turning the PFC MOSFET on again ...

Page 23

... LPFC flows into CBUS. As MPFC is turned on and off at a high-frequency, the voltage on CBUS charges specified voltage. The feedback loop of the IR2166 regulates this voltage to a fixed value by continuously monitoring the DC voltage and adjusting the on-time of MPFC accordingly. For an increasing DC bus the on- time is decreased, and for a decreasing DC bus the on-time is increased ...

Page 24

... CBUS RPFC MPFC ZX 7 7.6V Figure 9: IR2166 detailed PFC control circuit The off-time of MPFC is determined by the time it takes the LPFC current to discharge to zero. This zero current level is detected by a secondary winding on LPFC which is connected to the ZX pin. A positive-going edge exceeding the internal 2V threshold signals the beginning of the off-time ...

Page 25

... IR2166 & (PbF) modulation circuit has been added to the PFC control. This circuit dynamically increases the on-time of MPFC as the line input voltage nears the zero-crossings (Figure 11). This causes the ...

Page 26

... PFC and ballast sections are disabled (see State Diagram). The start-up supply resistor to VCC, together with the micro- power start-up current of the IR2166, determine the line input turn-on voltage. This should be set such that the ballast turns line voltage level above the under-voltage turn-off level ...

Page 27

... VBUS pin does not become active until RUN mode). For these reasons, the ballast designer should perform these mains interrupt and ignition tests carefully to determine the robustness of their final design and to decide if this additional over-current protection circuit is necessary. IR2166 & (PbF) 27 ...

Page 28

... IR2166 & (PbF) Ballast Design Equations Note: The results from the following design equations can differ slightly from experimental measurements due to IC tolerances, component tolerances, and oscillator over- and undershoot due to internal comparator response time. Step 1: Program Dead-time The dead-time between the gate driver outputs HO and LO is programmed with timing capacitor CT and an internal dead-time resistor RDT ...

Page 29

... This threshold determines the over-current limit of the ballast, which can be exceeded when the frequency ramps down towards resonance during ignition and the lamp does not ignite. The maximum ignition current is given as IGN [Amps Peak] ( IGN www.irf.com [Ohms] (10) IR2166 & (PbF) 29 ...

Page 30

... IR2166 & (PbF tio VBUS 2 L PFC 2 f MIN VBUS lta VAC lta g e MIN = ffic ( lly itc fre lta g e MIN = lla OUT rre OUT i PK VAC MIN ir -tim OUT PFC VAC MAX MIN lta MAX V COMP MAX lta g e COMP ...

Page 31

... Case outline www.irf.com 16 Lead PDIP 16 Lead SOIC (narrow body) IR2166 & (PbF) 01-6015 01-3065 00 (MS-001A) 01-6018 01-3064 00 (MS-012AC) 31 ...

Page 32

... IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105 32 IRxxxxxx YWW? ?XXXX (Prod mode - 4 digit SPN code) Assembly site code Leadfree Part 16-Lead PDIP IR2166 order IR2166PbF 16-Lead SOIC IR2166S order IR2166SPbF Data and specifications subject to change without notice. IR logo Lot Code 11/30/2006 www.irf.com ...

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