ISL94203IRTZ-T Intersil, ISL94203IRTZ-T Datasheet

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ISL94203IRTZ-T

Manufacturer Part Number
ISL94203IRTZ-T
Description
Battery Management ISL94203IRTZ 3-to-8 Cell Li-ion Battery Pack Monitor, 48L 6x
Manufacturer
Intersil
Series
ISL94203r
Datasheet

Specifications of ISL94203IRTZ-T

Rohs
yes
Battery Type
Li-Ion
Output Voltage
2.6 V
Output Current
62 uA
Operating Supply Voltage
4 V to 36 V
Maximum Operating Temperature
+ 85 C
Minimum Operating Temperature
- 40 C
Package / Case
TQFN-48
Maximum Power Dissipation
400 mW
Mounting Style
SMD/SMT
Operating Supply Current
1 uA
Product Type
Charge Management

Available stocks

Company
Part Number
Manufacturer
Quantity
Price
Part Number:
ISL94203IRTZ-T
Manufacturer:
INTERSIL
Quantity:
20 000
Part Number:
ISL94203IRTZ-T7
Manufacturer:
MURATA
Quantity:
82
3-to-8 Cell Li-ion Battery Pack Monitor
ISL94203
The ISL94203 is a Li-ion battery monitor IC that supports from
3 to 8 series connected cells. It provides full battery monitoring
and pack control. The ISL94203 provides automatic shutdown
and recovery from out of bounds conditions and automatically
controls pack cell balancing.
The ISL94203 is highly configurable as a stand-alone unit, but
can be used with an external microcontroller, which
communicates to the IC through an I
Applications
• Power tools
• Battery back-up systems
• E-bikes
December 5, 2012
FN7626.2
GND
43V
CB7
VC7
VC6
CB6
VC5
CB5
VC4
CB4
VC3
CB3
VC2
CB2
VC1
CB1
VC0
VSS
VBATT
VC8
CB8
1
2
C interface.
ISL94203
FIGURE 1. TYPICAL APPLICATION DIAGRAM
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774
FETSOFF
TEMPO
Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries.
ADDR
VREF
RGO
EOC
PSD
SDA
SCL
INT
xT1
xT2
SD
Features
• Eight cell voltage monitors support Li-ion CoO
• Stand-alone pack control - No microcontroller needed
• Multiple voltage protection options
• Programmable detection/recovery times for overvoltage,
• Configuration/calibration registers maintained in EEPROM
• Open battery connect detection
• Integrated charge/discharge FET drive circuitry with built-in
• Cell balancing uses external FETs with internal state
• Enters low power states after periods of inactivity. Charge or
Mn
(Each programmable to 4.8V; 12-bit digital value)
and selectable overcurrent protection levels
undervoltage, overcurrent, and short circuit conditions
charge pump supports high-side N-channel FETs
machine or external microcontroller
discharge current detection resumes normal scan rates
All other trademarks mentioned are the property of their respective owners.
2
43V
O
4
, and Li-ion FePO4 chemistries
|
Copyright Intersil Americas Inc. 2012. All Rights Reserved
P-
P+
CHRG
2
, Li-ion

Related parts for ISL94203IRTZ-T

ISL94203IRTZ-T Summary of contents

Page 1

... ADDR FIGURE 1. TYPICAL APPLICATION DIAGRAM CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 Intersil (and design trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. , Li-ion 2 P+ ...

Page 2

... Ordering Information PART NUMBER (Note 2) QUANTITY ISL94203IRTZ Bulk quantity ISL94203IRTZ-T7 (Note 1) 1000/reel ISL94203IRTZ-T (Note 1) 4000/reel ISL94203EVAL1Z NOTES: 1. Please refer to TB347 for details on reel specifications. 2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations) ...

Page 3

Pin Descriptions PIN NUMBER SYMBOL VC8, VC7, Battery cell n voltage input. This pin is used to monitor the voltage of this battery cell. The voltage is level shifted to a ground 11, 13, 15, ...

Page 4

Pin Descriptions (Continued) PIN NUMBER SYMBOL 42 DFET Discharge FET Control. The ISL94203 controls the gate of a discharge FET through this pin. The power FET is an N-Channel device. The FET is turned on by the ISL94203 if all ...

Page 5

CS1 CURRENT SENSE GAIN AMPLIFIER x5/x50/x500 GAIN OVERCURRENT STATE MACHINE 30kΩ 220nF VBATT 1kΩ VC8 330kΩ 4.7nF 10kΩ CB8 20kΩ 1kΩ VC7 330kΩ 4.7nF 10kΩ CB7 20kΩ 1kΩ VC6 330kΩ 4.7nF 10kΩ CB6 20kΩ 1kΩ VC5 4.7nF 20kΩ 10kΩ CB5 ...

Page 6

Table of Contents Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 7

... Acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Write Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Read Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Register Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Registers: Summary (EEPROM Registers: Summary (RAM Registers: Detailed (EEPROM Registers: Detailed (RAM Board Layout QFN Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Simple Stand Alone Revision History About Intersil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Package Outline Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 7 ISL94203 FN7626.2 December 5, 2012 ...

Page 8

... Ld QFN (Notes 0.5V Continuous Package Power Dissipation .400mW BATT Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . .+125°C Storage Temperature Range .-55°C to +125°C Pb-Free Reflow Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see link below http://www.intersil.com/pbfree/Pb-FreeReflow.asp Recommended Operating Conditions Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40°C to +85°C Operating Voltage 36V DD VCn-VC(n-1) Specified Range ...

Page 9

Electrical Specifications V operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL V Supply Current Input Bias Current VCn Input Current CBn Input Current TEMPERATURE MONITOR SPECIFICATIONS External Temperature Accuracy Internal Temperature Monitor ...

Page 10

Electrical Specifications V operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL CELL VOLTAGE MONITOR SPECIFICATIONS Cell Monitor Voltage Accuracy V Cell Monitor Voltage Accuracy V V Voltage Accuracy V BATT CURRENT SENSE AMPLIFIER SPECIFICATIONS Charge Current Threshold VCCTH Discharge ...

Page 11

Electrical Specifications V operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL OVERCURRENT/SHORT CIRCUIT PROTECTION SPECIFICATIONS Discharge Overcurrent Detection V Threshold Discharge Overcurrent Detection Time t Short Circuit Detection Threshold V Short Circuit Current Detection Time Charge Overcurrent Detection V ...

Page 12

Electrical Specifications V operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL VOLTAGE PROTECTION SPECIFICATIONS Overvoltage Lock-out Threshold V (Rising Edge - Any cell) [VCn-VC(n-1)] Overvoltage Lock-out Recovery V OVLOR Threshold - All cells Undervoltage Lock-out Threshold V (Falling Edge ...

Page 13

Electrical Specifications V operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL End of Charge Threshold V (Rising Edge - Any cell) [VCn-VC(n-1)] End-of-Charge Threshold Hysteresis V Sleep Mode Timer Watchdog Timer t TEMPERATURE PROTECTION SPECIFICATIONS Internal Temperature Shutdown T ...

Page 14

Electrical Specifications V operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL Cell Balance Max Voltage Delta V Threshold (Rising Edge - Any Cell) [VCn-VC(n-1)] Cell Balance Max Voltage Delta V CBDUH Threshold Hysteresis WAKE UP SPECIFICATIONS Device CHMON Pin ...

Page 15

Electrical Specifications V operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL SCL Clock Frequency Pulse Width Suppression Time at SDA and SCL Inputs SCL Falling Edge to SDA Output Data Valid Time the Bus Must Be Free Before Start ...

Page 16

Symbol Table WAVEFORM INPUTS MUST BE STEADY MA Y CHANGE FROM LOW TO HIGH MA Y CHANGE FROM HIGH TO LOW Timing Diagrams External Temperature Configuration TEMPO PIN xT1 PIN xT2 PIN THERMISTORS: 10k, MuRata XH103F Wake-up Timing LDMON PIN ...

Page 17

V WKUP1 CHMON PIN ~3s LDMON CHECK DFET/CFET RGO ~4ms COMMUNICATION Change in FET Control SCL BIT BIT SDA 3 2 DATA ~1µs or ~500µs IF BOTH FETS OFF DFET/CFET TURN ON FETSOFF PIN DFET/CFET TURN ON ...

Page 18

Automatic Temperature Scan MONITOR TIME = 120µs TEMPO PIN EXTERNAL TEMPERATURE xTn DELAY TIME = 20µs CBOT, DOT, COT BITs SEE FIGURE 3 FOR TEST CIRCUIT Serial Interface Timing Diagrams BUS TIMING SCL t SU:STA t HD:STA SDA (INPUT TIMING) ...

Page 19

Discharge Overcurrent/Short Circuit Monitor LDMON PIN DETECTS 2 LDMON PULSES ABOVE THRESHOLD OCD V DSENSE t SCD ‘0’ DOC BIT ‘0’ DSC BIT SD OUTPUT V +15V DD DFET OUTPUT Charge Overcurrent Monitor (Assumes NO_OCCR bit is ...

Page 20

Functional Description This IC is intended stand-alone battery pack monitor provides monitor and protection functions without using an external microcontroller. The part locates the power control FETs on the high side with a built-in charge ...

Page 21

Pack Configuration A register in EEPROM (CELLS) identifies the number of cells that are supposed to be present, so the ISL94203 only scans these cells. This register is also used for the cell balance operation. The register contents are a ...

Page 22

If the cell voltages do not read correctly, then the ISL94203 remains in the POR loop until conditions are valid for ...

Page 23

Wake-up Circuit When in a sleep mode, the wake up circuit detects that the output pin is pulled low (as might be the case when a load is attached to the pack and the FETs are off) or pulled high ...

Page 24

CELL VOLTAGE LESS THAN UVLO FOR 160ms AND UVLOPD = 1} OR RGO < 1.2V OR PDWN BIT SET TO “1” WAKE UP SIGNAL (EITHER CHARGER OR LOAD) ANY CELL VOLTAGE DROPS BELOW SLEEP THRESHOLD FOR SLEEP DELAY TIME ...

Page 25

VCn0 CELL n VC4 CELL 4 VC3 CELL 3 VC2 CELL 2 VC1 CELL 1 VC0 Open Wire Detection There is a special open battery wire detection function on this device. The most important reason for an open wire detection ...

Page 26

To increase the input filtering, the preferred method is to increase the size of the capacitors. PACK CELL IMBALANCE VC - MAX CBAL FETs TURN OFF VC MIN CELLF BIT 1s (NOTE 12) OPEN WIRE SCAN ~160ms (DEFAULT) ...

Page 27

Current and Voltage Monitoring There are two main automatic processes in the ISL94203. The first are the current monitor and overcurrent shutdown circuits. The second are the voltage, temperature and current analog to digital scan circuits. Current Monitor The current ...

Page 28

TABLE 2. MAXIMUM CURRENT MEASUREMENT RANGE GAIN VOLTAGE RANGE SETTING (mV) 5x -250 to 250 50x - 500x -2.5 to 2.5 The second part is the analog current direction, overcurrent and short circuit detect mechanisms. This circuit is ...

Page 29

If the µCFET bit is 1, then the external µC must control the power FETs. • A discharge short circuit condition exists when the voltage across the external sense resistor exceeds the discharge short circuit threshold, set by ...

Page 30

NORMAL OPERATION MODE SENSE CURRENT t OCCT CHARGER STILL CONNECTED V CHMON CHMON PIN CMON_EN (FROM µC) COC BIT (µCFET = “0”) COC BIT (µCFET = “1”) CFET NOTES: 14. When µCFET = “1”, COC bit is reset when the ...

Page 31

NORMAL OPERATION MODE BATTERY VOLTAGE V LDMON LDMON PIN LMON_EN (FROM µC) V DSC V OCD OCDT DFET NOTE 16 CFET NOTE 16 PCFET NOTE 16 DOC (STAND ALONE) DSC DOC (EXTERNAL CONTROL) LD_PRSNT FIGURE 22. DISCHARGE ...

Page 32

... See Figure 23 for details on the scan sequence. During manufacture, Intersil provides calibration values in the EEPROM for each cell voltage reading. When there is a new conversion for a particular voltage, the calibration is applied to the conversion ...

Page 33

Cell Voltage Monitoring The circuit that monitors the input cell voltage multiples the cell voltage by 3/8. The ADC converts this voltage to a digital value, using a 1.8V internal reference. The ADC produces a calibrated 14-bit value, but only ...

Page 34

During a scan, each cell is monitored for overvoltage, undervoltage, and sleep voltage. The voltage will also be converted to an ADC value and be stored in memory. If, during the scan, a voltage is outside the set limit, then ...

Page 35

V UVR LVCH UVLO t UV CHARGE? I PACK DISCHARGE SAMPLING FOR LOAD RELEASE (µCLMON PULSES) LMON_EN BIT (LOOKING FOR TOOL TRIGGER RELEASE) (FROM µC) LDMON PIN V LDMON CMON_EN BIT V WKUPC CHMON ...

Page 36

During the pulse period, a small current (~60 is output into the load. If there is µA) no load, then the LDMON voltage will be higher than the recovery threshold of 0.6V. When ...

Page 37

CHARGE SHUTDOWN DISCHARGE SHUTDOWN TURN OFF CFET TURN OFF DFET µCFET = 0 µCFET = 0 µCFET = 1 µCFET = 1 CHARGE OVER-TEMP DISCHARGE OVER-TEMP SET COT BIT SET DOT BIT xT2<DOTS or xT1<CBOTS xT1<DOTS xT2<COTS or xT1<COTS xT2>CUTS ...

Page 38

An exception to the above occurs if the xT2 sensor is configured as a FET temperature indicator (XT2M = “1”). In this case, the xT2 is not compared to the cell balance temperature thresholds used only for power ...

Page 39

REGISTER If HEXvalue is greater than or equal to 8191, then 10 ( HEXvalue 10 16384 – 14-bit value = --------------------------------------------------------------------------- - 8191 If HEXvalue is less than 8191, then 10 × HEXvalue 10 1.8 14-bit value = ------------------------------------------------- ...

Page 40

Note: This is also used in the cell voltage scan and open wire detect operation. • There are no limits to the number of cells that can be balanced at any one time, because ...

Page 41

CB OFF TIMER IS COUNTING CBOV BIT CBUV BIT CBOT BIT CBUT BIT OPEN BIT CELLF BIT SD PIN FETSOFF PIN 1 EOC CB_EOC CBDC BIT 2 CHING BIT CBDD 4 DCHING BIT When CASC = 1, the ISL94203 does ...

Page 42

1kΩ 22nF 10kΩ 316kΩ 39Ω 1kΩ 22nF 10kΩ 316kΩ 39Ω 1kΩ 22nF 10kΩ 316kΩ 39Ω 1kΩ 22nF 39Ω 10kΩ 316kΩ 1kΩ 22nF 39Ω 10kΩ 316kΩ 1kΩ 22nF 39Ω 10kΩ 316kΩ 1kΩ 22nF 39Ω 10kΩ 316kΩ 1kΩ 22nF 39Ω 10kΩ 316kΩ ...

Page 43

Power FET Drive The ISL94203 drives the power FETs gates with a voltage higher than the supply voltage by using external capacitors as part of a charge pump. The capacitors connect (as shown in Figure 2) and are nominally 4.7nF. ...

Page 44

CELLS VC8 CB8 VC7 CB7 VC6 CB6 VC5 CB5 VC4 CB4 VC3 CB3 VC2 CB2 VC1 CB1 VC0 VSS 5 CELLS VC8 CB8 VC7 CB7 VC6 CB6 VC5 CB5 VC4 CB4 VC3 CB3 VC2 CB2 VC1 CB1 VC0 VSS ...

Page 45

See: • “Page Write” on page 46 • “Register Protection” on page 49 The EEPROM contains an error detection and correction mechanism. When reading a value from the EEPROM, the device checks the data value for an error. If there ...

Page 46

SCL SDA START 2 FIGURE 34 START AND STOP BITS SCL FROM 1 MASTER DATA OUTPUT FROM TRANSMITTER DATA OUTPUT FROM RECEIVER START FIGURE 35. ACKNOWLEDGE RESPONSE FROM RECEIVER Write Operations BYTE WRITE For a byte write operation, ...

Page 47

WATCHDOG TIMER RESET SLAVE R BYTE T SDA BUS ISL94203: SLAVE BYTE = 50H (ADDR = 0) ISL94203: SLAVE BYTE = 52H (ADDR = 1) FIGURE ...

Page 48

WATCHDOG TIMER RESET SDA BUS WATCHDOG TIMER RESET Read Operations Read operations are initiated in the same manner as write operations with the exception that the R/W bit of the Slave Address Byte is set to one. There are three ...

Page 49

EEPROM READ The ISL94203 has a special requirement when reading the EEPROM. An EEPROM read operation from the first byte of a four byte page (locations 0H, 4H, 8H, etc.) initiates a recall of the EEPROM page. This recall takes ...

Page 50

Registers: Summary (EEPROM) EEPROM (CONFIGURED AS 32 4-BYTE PAGES) PAGE ADDR Overvoltage Level 1 2 Overvoltage recovery Undervoltage Level 5 6 Undervoltage Recovery OVLO Threshold 9 A UVLO Threshold B 3 ...

Page 51

RAM PAGE ADDR 3 C CELLMAX Voltage D E ISense Voltage F Registers: Detailed (EEPROM) BIT ADDR Overvoltage Threshold 01 If any cell voltage is above this threshold voltage for an ...

Page 52

BIT ADDR End-of-Charge (EOC) Threshold 0D If any cell exceeds this level, then the EOC output and the EOC bit are set. Reserved 0E Low Voltage Charge Level 0F If the ...

Page 53

BIT ADDR Charge Overcurrent Time Out/Threshold 19 Time Out A charge overcurrent needs to remain for this time period prior to entering a charge overcurrent condition. This is an 12-bit value: ...

Page 54

BIT ADDR Cell Balance On Time (CBON) 25 Cell balance is on for this set amount of time, unless another condition indicates that there should be no cell balance. This is ...

Page 55

BIT ADDR Charge Over-Temperature Recovery Voltage 33 If external 1 temperature or the external 2 temperature rise above this setting, then the charge FET is turned on and the COT bit ...

Page 56

BIT ADDR Sleep Level Voltage 45 If any cell voltage is below this threshold voltage for a sleep delay time, the device goes into the sleep mode. Reserved 46 Sleep Delay ...

Page 57

TABLE 15. EEPROM REGISTER DETAIL (FEATURE CONTROLS) BIT/ ADDR CFPSD Reserved CELLF PSD 1 = Activates PSD output when a “Cell Fail” condition occurs Does NOT activate PSD output when a cell fails condition occurs. ...

Page 58

Registers: Detailed (RAM) BIT/ ADDR CUT COT (Read Charge under Charge only) temp over-temp These An external An external bits are thermistor thermistor set and shows the temp shows the temp reset by is lower than the ...

Page 59

TABLE 16. RAM REGISTER DETAIL (STATUS AND CONTROL) (Continued) BIT/ ADDR Analog MUX control bits (R/W) Voltage monitored by ADC when microcontroller overrides the internal scan operation. Current Gain Setting Current gain set when current is monitored ...

Page 60

TABLE 17. RAM REGISTER DETAIL (MONITORED VOLTAGES) BIT ADDR Cell Minimum Voltage 8B This is the voltage of the cell with the minimum voltage. Reserved 8C Cell Maximum Voltage 8D This ...

Page 61

TABLE 17. RAM REGISTER DETAIL (MONITORED VOLTAGES) (Continued) BIT ADDR Cell 7 Voltage 9D This is the voltage of CELL7. Reserved 9E Cell 8 Voltage 9F This is the voltage of ...

Page 62

TABLE 17. RAM REGISTER DETAIL (MONITORED VOLTAGES) (Continued) BIT ADDR 14-bit ADC Voltage AB This is the calibrated voltage out of the ISL94203 ADC. In normal scan mode, this value is ...

Page 63

... Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. ...

Page 64

Package Outline Drawing L48.6x6 48 LEAD THIN QUAD FLAT NO-LEAD PLASTIC PACKAGE Rev 1, 4/07 6.00 6 PIN 1 INDEX AREA (4X) 0.15 TOP VIEW ( 5. 75 TYP ) ( TYPICAL RECOMMENDED LAND PATTERN 64 ISL94203 ...

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