ml4803cs-2 Microsemi Corporation, ml4803cs-2 Datasheet - Page 5

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ml4803cs-2

Manufacturer Part Number
ml4803cs-2
Description
8-pin Controller Combo
Manufacturer
Microsemi Corporation
Datasheet
FUNCTIONAL DESCRIPTION
The ML4803 consists of an average current mode boost
Power Factor Corrector (PFC) front end followed by a
synchronized Pulse Width Modulation (PWM) controller. It
is distinguished from earlier combo controllers by its low
pin count, innovative input current shaping technique, and
very low start-up and operating currents. The PWM section
is dedicated to peak current mode operation. It uses
conventional trailing-edge modulation, while the PFC uses
leading-edge modulation. This patented Leading Edge/
Trailing Edge (LETE) modulation technique helps to
minimize ripple current in the PFC DC buss capacitor.
The ML4803 is offered in two versions. The ML4803-1
operates both PFC and PWM sections at 67kHz, while the
ML4803-2 operates the PWM section at twice the
frequency (134kHz) of the PFC. This allows the use of
smaller PWM magnetics and output filter components,
while minimizing switching losses in the PFC stage.
In addition to power factor correction, several protection
features have been built into the ML4803. These include
soft start, redundant PFC over-voltage protection, peak
current limiting, duty cycle limit, and under voltage
lockout (UVLO). See Figure 12 for a typical application.
DETAILED PIN DESCRIPTIONS
V
This pin provides the feedback path which forces the PFC
output to regulate at the programmed value. It connects to
programming resistors tied to the PFC output voltage and
is shunted by the feedback compensation network.
I
This pin ties to a resistor or current sense transformer
which senses the PFC input current. This signal should be
negative with respect to the IC ground. It internally feeds
the pulse-by-pulse current limit comparator and the
current sense feedback signal. The I
The I
four and compared against the internal programmed ramp
to set the PFC duty cycle. The intersection of the boost
inductor current downslope with the internal
programming ramp determines the boost off-time.
V
This pin is typically tied to the feedback opto-collector. It
is tied to the internal 5V reference through a 26kW resistor
and to GND through a 40kW resistor.
I
This pin is tied to the primary side PWM current sense
resistor or transformer. It provides the internal pulse-by
pulse-current limit for the PWM stage (which occurs at
1.5V) and the peak current mode feedback path for the
current mode control of the PWM stage. The current ramp
SENSE
LIMIT
EAO
DC
SENSE
feedback is internally multiplied by a gain of
LIMIT
trip level is –1V.
February 1999
is offset internally by 1.2V and then compared against the
opto feedback voltage to set the PWM duty cycle.
PFC OUT and PWM OUT
PFC OUT and PWM OUT are the high-current power
drivers capable of directly driving the gate of a power
MOSFET with peak currents up to ±1A. Both outputs are
actively held low when V
level.
V
V
up current is 150µA . The no-load I
quiescent current will include both the IC biasing currents
and the PFC and PWM output currents. Given the
operating frequency and the MOSFET gate charge (Qg),
average PFC and PWM output currents can be calculated
as I
required for any gate drive transformers must also be
included. The V
to the PFC output voltage. Internally it is tied to the
V
speed over-voltage protection (OVP) of the PFC stage.
V
the IC at 12V and disabling it at 9.1V. V
bypassed with a high quality ceramic bypass capacitor
placed as close as possible to the IC.
Good bypassing is critical to the proper operation of the
ML4803.
V
the boost inductor or PFC Choke, providing a voltage that
is proportional to the PFC output voltage. Since the
V
V
clamp, such as shown in Figure 1, is desirable but not
necessary.
V
maximum. This limits the maximum V
applied to the IC while allowing a V
CC
CC
CC
CC
CC
CC
CC
CC
OUT
OVP comparator (16.2V) providing redundant high-
OVP max voltage is 16.2V, an internal shunt limits
is the power input connection to the IC. The V
is typically produced by an additional winding off
overvoltage to an acceptable value. An external
is internally clamped to 16.7V minimum, 18.3V
also ties internally to the UVLO circuitry, enabling
= Qg x F. The average magnetizing current
Figure 1. Optional V
CC
pin is also assumed to be proportional
CC
GND
V CC
is below the UVLO threshold
1N4148
1N5246B
1N4148
CC
CC
CC
Clamp
current is 2mA. V
CC
which is high
CC
that can be
must be
ML4803
CC
start-
CC
5

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