lnk603 Power Integrations, Inc., lnk603 Datasheet

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lnk603

Manufacturer Part Number
lnk603
Description
Energy-efficient, Accurate Cv/cc Switcher For Adapters And Chargers
Manufacturer
Power Integrations, Inc.
Datasheet

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LNK603-606/613-616
LinkSwitch-II Family
Energy-Effi cient, Accurate CV/CC Switcher
for Adapters and Chargers
Product Highlights
Dramatically Simplifi es CV/CC Converters
Advanced Performance Features
Advanced Protection/Safety Features
EcoSmart
Green Package
Applications
Description
The LinkSwitch-II dramatically simplifi es low power CV/CC
charger designs by eliminating an optocoupler and secondary
control circuitry. The device introduces a revolutionary control
technique to provide very tight output voltage and current
regulation, compensating for transformer and internal parameter
tolerances along with input voltage variations.
The device incorporates a 700 V power MOSFET, a novel On/Off
control state machine, a high voltage switched current source for
self biasing, frequency jittering, cycle-by-cycle current limit and
hysteretic thermal shutdown circuitry onto a monolithic IC.
www.powerint.com
Eliminates Optocoupler and all secondary CV/CC control
circuitry
Eliminates all control loop compensation circuitry
Compensates for transformer inductance tolerances
Compensates for input line voltage variations
Compensates for cable voltage drop (LNK61X series)
Compensates for external component temperature variations
Very tight IC parameter tolerances using proprietary trimming
technology
Frequency jittering greatly reduces EMI fi lter cost
Even tighter output tolerances achievable with external resistor
selection/trimming
Auto-restart protection reduces power delivered by >95% for
output short circuit and control loop faults (open and shorted
components)
Hysteretic thermal shutdown – automatic recovery reduces
power supply returns from the fi eld
Meets HV creepage requirements between Drain and all other
pins both on the PCB and at the package
Easily meets all global energy effi ciency regulations
No-load consumption <200 mW at 230 VAC and down to
below 30 mW with optional external bias
On/Off control provides constant effi ciency down to very light
loads – ideal for CEC and ENERGY STAR 2.0 regulations
No current sense resistors – maximizes effi ciency
Halogen free and RoHS compliant package
Chargers for cell/cordless phones, PDAs, MP3/portable audio
devices, adapters, LED drivers, etc.
®
– Energy Effi cient
®
Figure 1.
Output Power Table
Table 1.
Notes:
1. Minimum continuous power in a typical non-ventilated enclosed adapter
2. Maximum practical continuous power in an open frame design with adequate
3. Packages: P: DIP-8C, G: SMD-8C, D: SO-8C.
LNK603/613PG/DG
LNK604/614PG/DG
LNK605/615PG/DG
LNK606/616PG/GG
measured at +50 °C ambient, device, T
heatsinking, measured at 50 °C ambient (see Key Applications Considerations
section for more information).
Product
Output Power Table.
Typical Application/Performance – Not a Simplifi ed Circuit (a) and
Output Characteristic Envelope (b). (see Application Section for
more information).
HV DC Input
V
Wide Range
O
3
LinkSwitch-II
(a) Typical Application Schematic
(b) Output Characteristic
Adapter
±5%
2.5 W
3.5 W
4.5 W
5.5 W
J
<100 °C.
1
PI-4906-041008
85-265 VAC
PI-4960-060608
Open Frame
±10%
3.3 W
4.1 W
5.1 W
6.1 W
I
O
June 2008
2

Related parts for lnk603

lnk603 Summary of contents

Page 1

... O (b) Output Characteristic Figure 1. Typical Application/Performance – Not a Simplifi ed Circuit (a) and Output Characteristic Envelope (b). (see Application Section for more information). Output Power Table 3 Product Adapter 1 LNK603/613PG/DG 2.5 W LNK604/614PG/DG 3.5 W LNK605/615PG/DG 4.5 W LNK606/616PG/GG 5.5 W Table 1. Output Power Table. Notes: 1. Minimum continuous power in a typical non-ventilated enclosed adapter measured at +50 ° ...

Page 2

... LNK603-606/613-616 BYPASS (BP/M) + FEEDBACK (FB) t SAMPLE-OUT CABLE DROP COMPENSATION 6.5 V INDUCTANCE CORRECTION SOURCE CONSTANT (S) CURRENT Figure 2 Functional Block Diagram. Pin Functional Description Drain (D) Pin: This pin is the power MOSFET drain connection. It provides internal operating current for both start-up and steady-state operation. Bypass/Multi-Functional Programmable (BP/M) Pin: This pin has multiple functions: 1 ...

Page 3

... Extremely low power consumption of the internal circuitry allows the LinkSwitch-II to operate continuously from the current drawn from the DRAIN pin. A bypass capacitor value of either 1 μ μF is suffi cient for both high frequency decoupling and energy storage μF. PB LNK603-606/613-616 ) after the power MOSFET is LEB 3 Rev. C 06/08 ...

Page 4

... LNK603-606/613-616 Applications Example D1 D2 1N4007 1N4007 RF1 8 Input D3 D4 1N4007 1N4007 Figure 4. Energy Effi cient USB Charger Power Supply (74% Average Effi ciency, <40 mW No-load Input Power). Circuit Description This circuit shown in Figure 4 is confi gured as a primary-side regulated fl yback power supply utilizing the LNK613DG. With an average effi ...

Page 5

... Table 2 shows the amount of compensation for each LinkSwitch-II device and capacitor value. The capacitor can be either ceramic or electrolytic but tolerance and temperature variation should be ≤ ±50%. www.powerint.com LNK603-606/613-616 LinkSwitch-II Output Cable Voltage Drop Compensation Bypass Pin Device Capacitor Value 1 μ ...

Page 6

... LNK603-606/613-616 Input Stage Feedback R2 Resistors Bypass Capacitor D3 RF1 AC Input Figure 5. PCB Layout Example Showing 5.1 W Design using P Package. Secondary Loop Area To minimize leakage inductance and EMI the area of the loop connecting the secondary winding, the output diode and the output fi ...

Page 7

... Design Tools DS Up-to-date information on design tools can be found at the Power Integrations web site: www.powerint.com LNK603-606/613-616 Negative ring may increase output ripple and/or degrade output regulation Undesirable Drain Voltage Waveform with Large Leakage Ring Undershoot ...

Page 8

... LNK603-606/613-616 (1,4) Absolute Maximum Ratings DRAIN Voltage .........................................................-0 700 V DRAIN Peak Current: LNK603/613 ............................. 320 mA LNK604/614 ............................. 400 mA LNK605/615 ............................. 504 mA LNK606/616 ............................. 656 mA Peak Negative Pulsed Drain Current ................... ......... -100 mA Feedback Voltage ................................................. ....... -0 Feedback Current ................................................. ............. 100 mA BYPASS Pin Voltage ..................................... ............. -0 Storage Temperature ...................................... .... -65 °C to 150 °C ...

Page 9

... LNK6X3 di/ mA/μ °C J LNK6X4 di/ mA/μ °C J LNK6X5 di/ mA/μ °C J LNK6X6 di/dt = 100 mA/μ ° °C J See Figure °C J (See Note 5) LNK603-606/613-616 Min Typ Max Units 1.05 1.07 1.06 1. μs 1.33 1 700 ns 2.35 2.55 2.75 μs 280 330 440 520 μ ...

Page 10

... LNK603-606/613-616 Parameter Symbol Output ON-State R Resistance DS(ON) I DSS1 OFF-State Leakage I DSS2 Breakdown BV Voltage DSS DRAIN Supply Voltage Auto-Restart t ON-Time AR-ON Auto-Restart t OFF-Time AR-OFF Open-Loop FB Pin I Current Threshold OL Open-Loop ON-Time NOTES: 1. Auto-restart ON-time is a function of switching frequency programmed mode. 2. The current limit threshold is compensated to cancel the effect of current limit delay result the output current stays constant across the input line range ...

Page 11

... Figure 12. Frequency Ratio vs, Temperature (Inductor Current). 1.200 1.000 0.800 0.600 0.400 0.200 0.000 85 110 135 Figure 14. Normalized Output Current vs, Temperature. LNK603-606/613-616 -40 - 110 135 Temperature (°C) -40 - 110 135 Temperature (°C) ...

Page 12

... LNK603-606/613-616 Typical Performance Characteristics (cont.) 1.1 1.0 0.9 -50 - 100 125 150 Junction Temperature (°C) Figure 15. Breakdown vs. Temperature. 1000 100 Scaling Factors: LNK6X3 1.0 LNK6X4 1.0 LNK6X5 1.5 LNK6X6 2 100 200 300 Drain Voltage (V) Figure 17. C vs. Drain Voltage. OSS 12 Rev. C 06/08 Figure 16. Output Characteristic ...

Page 13

... measure and I follow these steps: DSS DSS1 DSS2 1) Close S1, open S2 2) Power-up V source ( Open S1, close S2 4) Measure I/V characteristics of Drain pin using the curve tracer LNK603-606/613-616 V OUT 500 Ω PI-4961-022708 = FBth FBth- LinkSwitch- ...

Page 14

... LNK603-606/613-616 470 pF 200 V 200 Ω μF 1)The transformer inductance is chosen to set the value chosen to operate test circuit in the CC region measured O 4) Output current is V Figure 21. Test Set-up for Output Current Measurements. 14 Rev. C 06/08 680 μF 11.5 kΩ LinkSwitch-II ...

Page 15

... Pin 1 .137 (3.48) Solder Pad Dimensions MINIMUM .057 (1.45) .068 (1.73) (NOTE 5) .004 (.10) .009 (.23) .004 (.10) .036 (0.91) .012 (.30) .044 (1.12) LNK603-606/613-616 (NOTE 7) .300 (7.62) .390 (9.91) PI-3933-101507 Notes: .060 .046 1. Controlling dimensions are inches. Millimeter sizes are shown in parentheses. .080 2. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed ...

Page 16

... LNK603-606/613-616 B 4 4.90 (0.193) BSC A 8 3.90 (0.154) BSC 2 0.10 (0.004 Pin 1 ID 1.27 (0.050) BSC 1.25 - 1.65 1.35 (0.053) 1.75 (0.069) (0.049 - 0.065) 0.10 (0.004) 0.25 (0.010) Reference Solder Pad Dimensions 2.00 (0.079 1.27 (0.050) D07C Part Ordering Information LNK 615 Rev. C 06/08 SO-8C 0.10 (0.004 SEATING PLANE 6 ...

Page 17

... LNK603-606/613-616 Notes 17 Rev. C 06/08 ...

Page 18

... LNK603-606/613-616 18 Rev. C 06/08 Notes www.powerint.com ...

Page 19

... LNK603-606/613-616 Notes 19 Rev. C 06/08 ...

Page 20

... The PI logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, PeakSwitch, EcoSmart, Clampless, E-Shield, Filterfuse, StakFET, PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies. ©2008, Power Integrations, Inc. ...

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