809-002 Glenair, 809-002 Datasheet - Page 2

• Manufacturer Part Number: 809-002
• Description: Circular MIL / Spec Connectors COMMERCIAL
• Manufacturer: Glenair

Specifications of 809-002

• Lead Free Status / Rohs Status: Lead free / RoHS Compliant

How To Terminate, Install and Remove Size #23 Contacts
1
the proper tool setting for each wire size. Turn the
adjustment wheel to the correct setting.
2
wire to length shown.
3
4
the tool. Squeeze handle completely. The ratchet
mechanism will not allow a partial crimp. Release
handle and remove contact.
5
appearance.
6
locks into place. This can usually be done by hand
without the need for a tool. If the wire gage is #26
or smaller, a tool is helpful. There are two techniques
for installing contacts with a tool. One method is to
push the contact in by hand, then use the tool to
finish the insertion. The other method is to position
the insertion tip against the contact shoulder,
then insert the contact. Use insertion/extraction
tool 809-088 to install contacts. Slide the wire into
the groove on the blue end of the tool. Slide the
tool tip up the contact until it touches the contact
shoulder. USE CARE TO AVOID DAMAGING THE
CONNECTOR.
7
the wire into the groove of the metal tip. Slide the
tip of the tool into the connector. Push the tool into
the connector cavity until the tip bottoms in the
connector. Avoid wiggling or rocking the tip. This may
damage the cavity. A straight push is best. Pinch the
wire between your finger and the white plastic grip
and slide the tool and contact out of the connector.
Wire insulation diameter greater than 0.045
inches (1.14mm) is too large to work properly
with the extraction tool. connector damage is
possible.
© 2009 Glenair, Inc.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX [phone]
www.glenair.com
Insertion/Extraction Tool 809-088
Set Up Crimp Tool. Install proper positioner into
crimp tool. The label on the positioner shows
Strip Wire. Remove wire insulation, taking care
to avoid nicking or cutting wire strands. Strip
Insert wire into contact. The wire should be
visible in the inspection hole.
Insert contact into crimp tool as shown. Make
sure that the contact is fully inserted into
Inspect crimped contact. Wire should be fully
inserted and the crimp should be uniform in
Install contact into connector. Push the contact
through the rear grommet until the contact
Contact Extraction. Use tool 809-088. The white
end is used for contact extraction. First, push
EXTRACTION TIP
WHITE END
INSERTION TIP
BLUE END
Section B: Contacts and Tools
Dimensions in inches (millimeters) and are subject to change without notice.
Series 79 Micro-Crimp
INSPECTION
3
5
1
6
7
Crimp Tool
HOLE
CAGE Code 06324
Rev. 04-July-2009
B-3
Positioner
Adjustment Wheel
GROMMET
GROMMET
RUBBER
RUBBER
4
2
(3.68/3.94)
.145/.155
E-Mail: [e-mail]
RETAINER CLIP
CONTACT
RETAINER
TINE
Printed in U.S.A.
A
A
B
B
C
C
D
D
E
E
F
F
G
G
H
H