1658677-1 TE Connectivity, 1658677-1 Datasheet - Page 6

• Manufacturer Part Number: 1658677-1
• Description: D SUB SHELL, PLUG, SIZE 3, STEEL
• Manufacturer: TE Connectivity
• Series: AMPLIMITE HDP-22r

Specifications of 1658677-1

• Connector Type: High Density D Sub
• Connector Shell Size: 3
• Connector Body Material: Metal
• Body Material: Steel
• Gender: Plug
• Rohs Compliant: Yes
• Product Type: Connector
• Product Series: HDP-22 (Crimp Snap)
• Mating Connector Lock: Without
• Shell Size: 3
• Shell Type: Full Metal Shell
• Grounding Indents: With
• Grade: Standard
• Color: Black
• Shell Material: Steel
• Shield Material: Steel
• Shielded: Yes
• Number Of Positions: 44
• Pre-assembled: No
• Cable Insulation Diameter (mm [in]): 4.19 – 11.56 [0.165 – 0.455]
• Shell Plating: Tin
• Shield Plating: Tin
• Insert Material: Thermoplastic
• Insert Flammability Rating: UL 94V-0
• Cable Diameter (max.) (mm [in]): 11.68 [0.460]
• Preloaded: No
• Contact Size: 22
• Enclosure: With
• Connector Style: Plug
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Not relevant for lead free process
• Rohs/elv Compliance History: Always was RoHS compliant
• Packaging Method: Bulk
• Packaging Quantity: 100
• For Use With: HDP-22 Series D Sub Connectors

4.
4.1.
4.2.
4.3.
4.4.
Rev B
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
B.
Requalification Testing
If changes significantly affecting form, fit, or function are made to the product or to the manufacturing
process, product assurance shall coordinate requalification testing, consisting of all or part of the
original testing sequence as determined by development/product, quality, and reliability engineering.
Acceptance
Acceptance is based on verification that the product meets the requirements of Figure 1. Failures
attributed to equipment, test setup, or operator deficiencies shall not disqualify the product. When
product failure occurs, corrective action shall be taken and samples resubmitted for qualification.
Testing to confirm corrective action is required before resubmittal.
Quality Conformance Inspection
The applicable quality inspection plan will specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing
and this specification.
Sample Selection
Connector housings and contacts shall be prepared in accordance with applicable Instruction
Sheets and shall be selected at random from current production. Test groups 1, 2, 3 and 5 shall
each consist of 3 mated pairs with contacts of gold flash, 30 μin gold, and gold flash over
palladium-nickel (30 μin total thickness) in the contact area, crimped to 26 AWG wire. Test group 4
shall consist of 3 mated pairs each of largest size plug/receptacle connectors with gold flash
contacts crimped on 22, 26 and 28 AWG wire. Test group 6 shall consist of connectors with gold
flash contacts crimped on 26 AWG wire (loaded during testing). Test group 7 shall consist of 25
pairs of contacts crimped to each of 22, 24, 26 and 28 AWG wire sizes, without housings. Test
group 8 shall consist of 5 mated pairs of each housing size, 15, 26, 44, 62 and 78 positions, loaded
with gold flash contacts crimped to 26 AWG wire. Hardware clamps shall be used for all test group
1 connectors. Connectors for vibration and physical shock shall be secured using screw locks and
male screws. Test groups 2 thru 6 shall use cable clamps on all connectors. No hardware will be
required for group 7. Test group 8 cable clamps are optional.
Test Sequence
Qualification inspection shall be verified by testing samples as specified in Figure 2.
108-1268
6 of 8