86561-4 TE Connectivity, 86561-4 Datasheet - Page 4

• Manufacturer Part Number: 86561-4
• Description: CONTACT, PIN, 26-22AWG, CRIMP
• Manufacturer: TE Connectivity

Specifications of 86561-4

• Connector Type: Contact, Crimp
• Contact Plating: Gold
• Contact Material: Phosphor Bronze
• Contact Termination: Crimp
• Peak Reflow Compatible (260 C): Yes
• Rohs Compliant: Yes
• Contact Gender: Pin
• Product Type: Contact
• Termination Method To Wire/cable: IDC
• Wire/cable Type: Round Wire, Discrete
• Wire Insulation Diameter (mm [in]): 1.02 – 1.42 [0.040 – 0.056]
• Solder Tail Contact Plating: Gold Flash
• Wire Range (mm [awg]): 0.12-0.40² [26-22]
• Centerline (mm [in]): 2.54 [0.100]
• Contact Type: Pin
• Contact Plating, Mating Area, Material: Gold (30)
• Underplate Material: Nickel
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Reflow solder capable to 245°C, Reflow solder capable to 260°C
• Rohs/elv Compliance History: Always was RoHS compliant
• Packaging Method: Loose Piece
• For Use With: .100 Centerline Connectors

3.6.
(a)
(b)
(c)
(d)
4.
4.1.
4.2.
If changes significantly affecting form , fit or function are m ade to product or m anufacturing process, product
Rev L
Exam ination of product
Term ination resistance, dry circuit
Dielectric withstanding voltage
Insulation resistance
Vibration
Physical shock
Connector m ating force
Connector unm ating force
Contact retention
Crim p tensile
Durability
Solderability
Therm al shock
Hum idity-tem perature cycling
Mixed flowing gas
Tem perature life
Product Qualification and Requalification Test Sequence
See Para 4.1.A.
Num bers indicate sequence in which tests are perform ed.
Precondition sam ples with 5 cycles durability.
Tin only.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Connector housings and contacts shall be prepared in accordance with applicable Instruction Sheets
and shall be selected at random from current production.
Test Group 1 shall consist of 5 sam ples of standard pressure receptacle with 15 m icroinch gold plating
and 5 sam ples of solder tabs and pins with 100 m icroinch tin plating.
Test Group 2 shall consist of 5 sam ples of standard pressure receptacle with 15 m icroinch gold plating
and 5 sam ples with 100 m icroinch tin plating.
Test Group 3 shall consist of 5 sam ples each of standard and high pressure receptacles with 15 and 30
m icroinch gold plating and standard pressure receptacle with 50 m icroinch gold plating.
Test Group 4 shall consist of 5 sam ples of standard pressure receptacle with 100 m icroinch tin plating.
Test Groups 5 and 7 shall each consist of 5 sam ples of solder tabs with 100 m icroinch tin plating.
Test Group 6 shall consist of 5 sam ples each of standard pressure receptacle and pins with 100
m icroinch tin plating.
Test Group 8 shall consist of 5 sam ples each of standard pressure receptacle and pins with 100
m icroinch tin plating.
All test groups shall be m ated as required to AMPMODU* headers with sam e finish as specifified.
B.
Qualification inspection shall be verified by testing sam ples as specified in Figure 2.
Requalification Testing
Sam ple Selection
Test Sequence
Test or Exam ination
Figure 2
1,9
3,7
1
5
6
2
8
4
3(c)
1,5
2,4
2
3(c)
1,5
2,4
3
Test Sequence (b)
Test Group (a)
3(d)
1,5
2,4
4
1,8
3,7
2,6
4
5
5
1,3
6
2
1,3
7
2
108-9024
1,3
8
2
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